Online Plasma Cutting or Laser Cutting?

That is the question.

Plasma cut materials and laser cut materials

If you’re looking for something quick and have access to a plasma cutter, plasma cutting is fine if you choose the right material. If you’re looking for precise cuts, a wide range of material choices, and affordability, online laser cutting is the best option. The best thing about laser cutting, though, is that SendCutSend offers instant pricing on all laser cut parts.

Plasma cut materials and laser cut materials

Plasma cutting only works with conductive metals, which significantly reduces the options available for your project. And even then, there are certain conductive materials, like aluminum, that are too soft to guarantee a precise cut because the plasma will melt it. Laser cutting works for a huge range of materials, metals and non-metals alike.

Pros and cons

Plasma cutting works well for certain types of projects. For example, if you need bevel cuts on your part for eventual welding purposes, plasma cutting can make that happen. However, plasma is slower, less accurate, and more dangerous than laser cutting. 

Laser cutting can perform highly intricate cuts with tight tolerances, and is faster than plasma cutting by an order of magnitude when cutting thin metals. Plasma is faster at cutting medium thickness materials, around 1”, and therefore a bit more cost effective for thick metals than laser cutting. But here at SendCutSend, our waterjet easily takes care of all the thicker materials you may need, so you don’t have to worry about that either!

Laser cut gear made from 4130 chromoly steel

Choose from a full range of services to cover all your project needs

From prototype to full assembly, we have you covered every step of the way. We have over 15 finishing options, an extensive hardware catalog, and more!

Start your first SendCutSend project today!

Upload your CAD design, or try one of our customizable part templates to get instant pricing on your custom laser cut parts. All delivered to your door in a matter of days.