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Processing Minimum and Maximum Sizes

Reference this chart for the minimum and maximum part sizes for our processing services.

Min/Max Part Sizes for Anodizing

View Anodizing Guidelines
MaterialThicknessMin Part SizeMax Part Size
1075 Blue Temper Steel.015″N/AN/A
 
2024 T3 Aluminum.025″N/AN/A
 
4130 Chromoly.050″N/AN/A
.063″N/AN/A
.125″N/AN/A
.190″N/AN/A
.250″N/AN/A
 
5052 Aluminum.040″N/AN/A
.063″1″ x 3″23″ x 23″
.080″1″ x 3″23″ x 23″
.090″1″ x 3″23″ x 23″
.100″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
6061 Aluminum.040″N/AN/A
.063″1″ x 3″23″ x 23″
.080″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
7075 Aluminum.125″1″ x 3″23″ x 23″
.190″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
 
ABS.125N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Acrylic.118″
(all colors)		N/AN/A
.177″
(clear)		N/AN/A
 
ACM.118″
(black, white, brushed)		N/AN/A
.236″
(black, white)		N/AN/A
 
AR400.250″N/AN/A
 
AR500.119″N/AN/A
.187″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Baltic Birch Plywood.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Brass.040″N/AN/A
.063″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Carbon Fiber.040″N/AN/A
.063″N/AN/A
.079″N/AN/A
.118″N/AN/A
 
Chipboard.030″N/AN/A
 
Copper.040″N/AN/A
.063″N/AN/A
.125N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Cork (Gasket Grade).063″N/AN/A
.125″N/AN/A
 
Delrin.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
G10/FR-4.063″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
G30 Steel.036″N/AN/A
.048″N/AN/A
.059″N/AN/A
 
Hardboard.125″N/AN/A
 
HDPE.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
LE Phenolic Linen.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
MDF.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
Mild Steel.030″N/AN/A
.048″N/AN/A
.059″N/AN/A
.074″N/AN/A
.104″N/AN/A
.119″N/AN/A
.135″N/AN/A
.187″N/AN/A
.250N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Polycarbonate.118″N/AN/A
.120″N/AN/A
.220″N/AN/A
 
304 Stainless Steel.030″N/AN/A
.048″N/AN/A
.060″N/AN/A
.074″N/AN/A
.100″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
316 Stainless Steel.063″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
Titanium Grade 2.040″N/AN/A
 
Titanium Grade 5.040″N/AN/A
.060″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
UHMW.375″N/AN/A
.500″N/AN/A

Min/Max Part Sizes for Bending

View SHeet metal Bend relief Guidelines
   
Material Thickness Min Part Length Max Part Width Effective Bend Radius @ 90°
1075 Blue Temper Steel .015″ N/A N/A N/A
2024 T3 Aluminum .025″ N/A N/A N/A
4130 Chromoly .050″ 1.5″ 30″ .050
.063″ 1.5″ 30″ .050
.125″ 1.5″ 18″ .090
.190″ 1.5″ 18″ .125
.250″ 2.5″ 16″ .170
5052 Aluminum .040″ 1.5″ 30″ .024
.063″ 1.5″ 30″ .035
.080″ 1.5″ 30″ .050
.090″ 1.5″ 30″ .032
.100″ 1.5″ 30″ .118
.125″ 1.5″ 30″ .085
.187″ 1.5″ 30″ .250
.250″ 2.5″ 30″ .250
.375″ N/A N/A N/A
.500″ N/A N/A N/A
6061 Aluminum .040″ N/A N/A N/A
.063″ N/A N/A N/A
.080″ N/A N/A N/A
.125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
7075 Aluminum .125″ N/A N/A N/A
.190″ N/A N/A N/A
.250″ N/A N/A N/A
ABS .125 N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
Acrylic .118″ (all colors) N/A N/A N/A
.177″ (clear) N/A N/A N/A
ACM .118″ (black, white, brushed) N/A N/A N/A
.236″ (black, white) N/A N/A N/A
AR400 .250″ N/A N/A N/A
AR500 .119″ N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
Baltic Birch Plywood .125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
Brass .040″ 1.5″ 30″ .040
.063″ 1.5″ 30″ .040
.125″ 1.5″ 30″ .060
.187″ 1.5″ 18″ .095
.250″ 2.5″ 25″ .130
Carbon Fiber .040″ N/A N/A N/A
.063″ N/A N/A N/A
.079″ N/A N/A N/A
.118″ N/A N/A N/A
Chipboard .063″ N/A N/A N/A
Copper .040″ 1.5″ 30″ .052
.063″ 1.5″ 30″ .024
.125 1.5″ 30″ .050
.187″ 1.5″ 30″ .118
.250″ 2.5″ 30″ .140
Cork (Gasket Grade) .063″ N/A N/A N/A
.125″ N/A N/A N/A
Delrin .125″ N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
G10/FR-4 .063″ N/A N/A N/A
.125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
G30 Steel .036″ 1.5″ 30″ N/A
.048″ 1.5″ 30″ N/A
.059″ 1.5″ 30″ N/A
Hardboard .125″ N/A N/A N/A
HDPE .250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
LE Phenolic Linen .125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
MDF .125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
Mild Steel .030″ 1.5″ 30″ .045
.048″ 1.5″ 30″ .045
.059″ 1.5″ 30″ .063
.074″ 1.5″ 30″ .063
.104″ 1.5″ 30″ .063
.119″ 1.5″ 27″ .063
.135″ 1.5″ 30″ .100
.187″ 1.5″ 22″ .125
.250 2.5″ 20″ .150
.375″ N/A N/A N/A
.500″ N/A N/A N/A
Polycarbonate .118″ N/A N/A N/A
.120″ N/A N/A N/A
.220″ N/A N/A N/A
304 Stainless Steel .030″ 1.5″ 30″ .080
.048″ 1.5″ 30″ .080
.060″ 1.5″ 30″ .070
.074″ 1.5″ 30″ .075
.100″ 1.5″ 30″ .118
.125″ 1.5″ 18″ .150
.187″ 1.5″ 18″ .130
.250″ 2.5″ 18″ .225
.375″ N/A N/A N/A
.500″ N/A N/A N/A
316 Stainless Steel .063″ 1.5″ 30″ N/A
.125″ 1.5″ 18″ N/A
.250″ 2.5″ 18″ N/A
.375″ N/A N/A N/A
Titanium Grade 2 .040″ N/A N/A N/A
Titanium Grade 5 .040″ N/A N/A N/A
.060″ N/A N/A N/A
.125″ N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
UHMW .375″ N/A N/A N/A
.500″ N/A N/A N/A

Min/Max Part and Countersink Sizes

View Countersinking Guidelines
MaterialThicknessMin Part SizeMax Part SizeMin MinorMax Major
1075 Blue Temper Steel.015″N/AN/AN/AN/A
 
4130 Chromoly.050″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.190″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
5052 Aluminum.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.080″N/AN/AN/AN/A
.090″N/AN/AN/AN/A
.100″N/AN/AN/AN/A
.125″1″ x 4″14″ x 46″.099″.427″
.187″1″ x 4″14″ x 46″.099″.531″
.250″1″ x 4″14″ x 46″.099″.656″
.375″1″ x 4″14″ x 46″.130″.656″
.500″1″ x 4″14″ x 46″.193″.656″
 
6061 Aluminum.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.080″N/AN/AN/AN/A
.125″1″ x 4″14″ x 46″.099″.472″
.250″1″ x 4″14″ x 46″.099″.531″
.375″1″ x 4″14″ x 46″.130″.656″
.500″1″ x 4″14″ x 46″.193″.656″
 
7075 Aluminum.125″1″ x 4″14″ x 46″.130″.472″
.190″1″ x 4″14″ x 46″.099″.531″
.250″1″ x 4″14″ x 46″.099″.656″
 
ABS.1251″ x 4″14″ x 46″.130″.472″
.187″1″ x 4″14″ x 46″.130″.531″
.250″1″ x 4″14″ x 46″.130″.656″
 
Acrylic.118″
(all colors)		N/AN/AN/AN/A
.177″
(clear)		N/AN/AN/AN/A
 
ACM.118″
(black, white, brushed)		N/AN/AN/AN/A
.236″
(black, white)		N/AN/AN/AN/A
 
AR400.250″N/AN/AN/AN/A
 
AR500.119″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
Baltic Birch Plywood.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
Brass.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
Carbon Fiber.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.079″N/AN/AN/AN/A
.118″N/AN/AN/AN/A
 
Chipboard.030″N/AN/AN/AN/A
 
Copper.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.125N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
Cork (Gasket Grade).063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
 
Delrin.125″1″ x 4″14″ x 46″.130″.472″
.187″1″ x 4″14″ x 46″.130″.531″
.250″1″ x 4″14″ x 46″.130″.656″
 
G10/FR-4.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
G30 Steel.036″N/AN/AN/AN/A
.048″N/AN/AN/AN/A
.059″N/AN/AN/AN/A
 
Hardboard.125″N/AN/AN/AN/A
 
HDPE.250″1″ x 4″14″ x 46″.130″.656″
.375″1″ x 4″14″ x 46″.130″.656″
.500″1″ x 4″14″ x 46″.130″.656″
 
LE Phenolic Linen.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
MDF.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
Mild Steel.030″N/AN/AN/AN/A
.048″N/AN/AN/AN/A
.059″N/AN/AN/AN/A
.074″N/AN/AN/AN/A
.104″N/AN/AN/AN/A
.119″N/AN/AN/AN/A
.135″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
Polycarbonate.118″N/AN/AN/AN/A
.120″N/AN/AN/AN/A
.220″N/AN/AN/AN/A
 
304 Stainless Steel.030″N/AN/AN/AN/A
.048″N/AN/AN/AN/A
.060″N/AN/AN/AN/A
.074″N/AN/AN/AN/A
.100″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
316 Stainless Steel.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
Titanium Grade 2.040″N/AN/AN/AN/A
 
Titanium Grade 5.040″N/AN/AN/AN/A
.060″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
UHMW.375″1″ x 4″14″ x 46″.130″.656″
.500″1″ x 4″14″ x 46″.130″.656″

Min/Max Part Sizes for Deburring

MaterialThicknessMin Part SizeMax Part Size
1075 Blue Temper Steel.015″N/AN/A
 
2024 T3 Aluminum.025″N/AN/A
 
4130 Chromoly.050″N/AN/A
.063″N/AN/A
.125″N/AN/A
.190″N/AN/A
.250″N/AN/A
 
5052 Aluminum.040″N/AN/A
.063″1″ x 3″24″ x 46″
.080″1″ x 3″24″ x 46″
.090″1″ x 3″24″ x 46″
.100″1″ x 3″24″ x 46″
.125″1″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
.375″1″ x 3″24″ x 46″
.500″1″ x 3″24″ x 46″
 
6061 Aluminum.040″N/AN/A
.063″1″ x 3″24″ x 46″
.080″1″ x 3″24″ x 46″
.125″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
.375″1″ x 3″24″ x 46″
.500″1″ x 3″24″ x 46″
 
7075 Aluminum.125″1″ x 3″24″ x 46″
.190″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
 
ABS.125N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Acrylic.118″
(all colors)		N/AN/A
.177″
(clear)		N/AN/A
 
ACM.118″
(black, white, brushed)		N/AN/A
.236″
(black, white)		N/AN/A
 
AR400.250″N/AN/A
 
AR500.119″N/AN/A
.187″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Baltic Birch Plywood.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Brass.040″N/AN/A
.063″1″ x 3″24″ x 46″
.125″1″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
 
Carbon Fiber.040″N/AN/A
.063″N/AN/A
.079″N/AN/A
.118″N/AN/A
 
Chipboard.030″N/AN/A
 
Copper.040″N/AN/A
.063″1″ x 3″24″ x 46″
.1251″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
 
Cork (Gasket Grade).063″N/AN/A
.125″N/AN/A
 
Delrin.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
G10/FR-4.063″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
G30 Steel.036″N/AN/A
.048″N/AN/A
.059″N/AN/A
 
Hardboard.125″N/AN/A
 
HDPE.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
LE Phenolic Linen.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
MDF.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
Mild Steel.030″N/AN/A
.048″N/AN/A
.059″N/AN/A
.074″N/AN/A
.104″N/AN/A
.119″N/AN/A
.135″N/AN/A
.187″N/AN/A
.250N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Polycarbonate.118″N/AN/A
.120″N/AN/A
.220″N/AN/A
 
304 Stainless Steel.030″N/AN/A
.048″N/AN/A
.060″1″ x 3″24″ x 46″
.074″1″ x 3″24″ x 46″
.100″1″ x 3″24″ x 46″
.125″1″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
.375″1″ x 3″24″ x 46″
.500″1″ x 3″24″ x 46″
 
316 Stainless Steel.063″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
Titanium Grade 2.040″N/AN/A
 
Titanium Grade 5.040″1″ x 3″24″ x 46″
.060″1″ x 3″24″ x 46″
.125″1″ x3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
 
UHMW.375″N/AN/A
.500″N/AN/A

Min/Max Part and Countersink Sizes

To learn how to set up your files for hardware, view our Hardware Design Guidelines.
For part-specific hardware specifications, view our Hardware Catalog.

MaterialThicknessMin Part SizeMax Part SizeMinimum distance from center of bend to center of hole(measured from flat pattern)Max 4 sided box flange height
1075 Blue Temper Steel.015″N/AN/AN/AN/A
 
4130 Chromoly.050″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.190″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
5052 Aluminum.040″1″ x 1.5″36 x 46″.255″3″
.063″1″ x 1.5″36 x 46″.255″3″
.080″1″ x 1.5″36 x 46″.255″3″
.090″1″ x 1.5″36 x 46″.255″3″
.100″1″ x 1.5″36 x 46″.368″3″
.125″1″ x 1.5″36 x 46″.368″3″
.187″1″ x 1.5″36 x 46″.620″3″
.250″1″ x 1.5″36 x 46″1.150″.3″
.375″1″ x 1.5″36 x 46″N/AN/A
.500″1″ x 1.5″36 x 46″N/AN/A
 
6061 Aluminum.040″1″ x 1.5″36 x 46″N/AN/A
.063″1″ x 1.5″36 x 46″N/AN/A
.080″1″ x 1.5″36 x 46″N/AN/A
.125″1″ x 1.5″36 x 46″N/AN/A
.250″1″ x 1.5″36 x 46″N/AN/A
.375″1″ x 1.5″36 x 46″N/AN/A
.500″1″ x 1.5″36 x 46″N/AN/A
 
7075 Aluminum.125″1″ x 5″36 x 46″N/AN/A
.190″1″ x 54″36 x 46″N/AN/A
.250″1″ x 5″36 x 46″N/AN/A
 
ABS.125N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
Acrylic.118″
(all colors)		N/AN/AN/AN/A
.177″
(clear)		N/AN/AN/AN/A
 
ACM.118″
(black, white, brushed)		N/AN/AN/AN/A
.236″
(black, white)		N/AN/AN/AN/A
 
AR400.250″N/AN/AN/AN/A
 
AR500.119″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
Baltic Birch Plywood.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
Brass.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
Carbon Fiber.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.079″N/AN/AN/AN/A
.118″N/AN/AN/AN/A
 
Chipboard.030″N/AN/AN/AN/A
 
Copper.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.125N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
Cork (Gasket Grade).063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
 
Delrin.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
G10/FR-4.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
G30 Steel.036″N/AN/A.255″3″
.048″1″ x 1.5″36″ 46″.255″3″
.059″1″ x 1.5″36″ 46″.255″3″
 
Hardboard.125″N/AN/AN/AN/A
 
HDPE.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
LE Phenolic Linen.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
MDF.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
Mild Steel.030″N/AN/AN/AN/A
.048″1″ x 1.5″36″ x 46″.255″3″
.059″1″ x 1.5″36″ x 46″.255″3″
.074″1″ x 1.5″36″ x 46″.255″3″
.104″1″ x 1.5″36″ x 46″.368″3″
.119″1″ x 1.5″36″ x 46″.368″3″
.135″1″ x 1.5″36″ x 46″.620″3″
.187″1″ x 1.5″36″ x 46″.620″3″
.2501″ x 1.5″36″ x 46″1.150″3″
.375″1″ x 1.5″36″ x 46″N/AN/A
.500″1″ x 1.5″36″ x 46″N/AN/A
 
Polycarbonate.118″N/AN/AN/AN/A
.120″N/AN/AN/AN/A
.220″N/AN/AN/AN/A
 
304 Stainless Steel.030″N/AN/AN/AN/A
.048″N/AN/AN/AN/A
.060″N/AN/AN/AN/A
.074″N/AN/AN/AN/A
.100″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
316 Stainless Steel.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
Titanium Grade 2.040″N/AN/AN/AN/A
 
Titanium Grade 5.040″N/AN/AN/AN/A
.060″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
UHMW.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A

Min/Max Part Sizes for Plating

View Plating Guidelines
MaterialThicknessMin Part SizeMax Part Size
1075 Blue Temper Steel.015″N/AN/A
 
2024 T3 Aluminum.025″N/AN/A
 
4130 Chromoly.050″1″ x 3″23″ x 23″
.063″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.190″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
 
5052 Aluminum.040″N/AN/A
.063″N/AN/A
.080″N/AN/A
.090″N/AN/A
.100″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
6061 Aluminum.040″N/AN/A
.063″N/AN/A
.080″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
7075 Aluminum.125″N/AN/A
.190″N/AN/A
.250″N/AN/A
 
ABS.125N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Acrylic.118″
(all colors)		N/AN/A
.177″
(clear)		N/AN/A
 
ACM.118″
(black, white, brushed)		N/AN/A
.236″
(black, white)		N/AN/A
 
AR400.250″N/AN/A
 
AR500.119″N/AN/A
.187″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Baltic Birch Plywood.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Brass.040″N/AN/A
.063″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Carbon Fiber.040″N/AN/A
.063″N/AN/A
.079″N/AN/A
.118″N/AN/A
 
Chipboard.030″N/AN/A
 
Copper.040″N/AN/A
.063″N/AN/A
.125N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Cork (Gasket Grade).063″N/AN/A
.125″N/AN/A
 
Delrin.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
G10/FR-4.063″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
G30 Steel.036″N/AN/A
.048″N/AN/A
.059″N/AN/A
 
Hardboard.125″N/AN/A
 
HDPE.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
LE Phenolic Linen.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
MDF.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
Mild Steel.030″1″ x 3″23″ x 23″
.048″1″ x 3″23″ x 23″
.059″1″ x 3″23″ x 23″
.074″1″ x 3″23″ x 23″
.104″1″ x 3″23″ x 23″
.119″1″ x 3″23″ x 23″
.135″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.2501″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
Polycarbonate.118″N/AN/A
.120″N/AN/A
.220″N/AN/A
 
304 Stainless Steel.030″N/AN/A
.048″N/AN/A
.060″N/AN/A
.074″N/AN/A
.100″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
316 Stainless Steel.063″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
Titanium Grade 2.040″N/AN/A
 
Titanium Grade 5.040″N/AN/A
.060″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
UHMW.375″N/AN/A
.500″N/AN/A

Min/Max Part Sizes for Powder Coating

MaterialThicknessMin Part SizeMax Part Size
1075 Blue Temper Steel.015″N/AN/A
 
2024 T3 Aluminum.025″N/AN/A
 
4130 Chromoly.050″1″ x 3″23″ x 23″
.063″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.190″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
 
5052 Aluminum.040″N/AN/A
.063″1″ x 3″23″ x 23″
.080″1″ x 3″23″ x 23″
.090″1″ x 3″23″ x 23″
.100″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
6061 Aluminum.040″N/AN/A
.063″1″ x 3″23″ x 23″
.080″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
7075 Aluminum.125″1″ x 3″23″ x 23″
.190″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
 
ABS.125N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Acrylic.118″
(all colors)		N/AN/A
.177″
(clear)		N/AN/A
 
ACM.118″
(black, white, brushed)		N/AN/A
.236″
(black, white)		N/AN/A
 
AR400.250″1″ x 3″23″ x 23″
 
AR500.119″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
Baltic Birch Plywood.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
Brass.040″N/AN/A
.063″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Carbon Fiber.040″N/AN/A
.063″N/AN/A
.079″N/AN/A
.118″N/AN/A
 
Chipboard.030″N/AN/A
 
Copper.040″N/AN/A
.063″N/AN/A
.125N/AN/A
.187″N/AN/A
.250″N/AN/A
 
Cork (Gasket Grade).063″N/AN/A
.125″N/AN/A
 
Delrin.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
G10/FR-4.063″N/AN/A
.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
G30 Steel.036″1″ x 3″23″ x 23″
.048″1″ x 3″23″ x 23″
.059″1″ x 3″23″ x 23″
 
Hardboard.125″N/AN/A
 
HDPE.250″N/AN/A
.375″N/AN/A
.500″N/AN/A
 
LE Phenolic Linen.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
MDF.125″N/AN/A
.250″N/AN/A
.375″N/AN/A
 
Mild Steel.030″1″ x 3″23″ x 23″
.048″1″ x 3″23″ x 23″
.059″1″ x 3″23″ x 23″
.074″1″ x 3″23″ x 23″
.104″1″ x 3″23″ x 23″
.119″1″ x 3″23″ x 23″
.135″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.2501″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
Polycarbonate.118″N/AN/A
.120″N/AN/A
.220″N/AN/A
 
304 Stainless Steel.030″N/AN/A
.048″1″ x 3″23″ x 23″
.060″1″ x 3″23″ x 23″
.074″1″ x 3″23″ x 23″
.100″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
316 Stainless Steel.063″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
 
Titanium Grade 2.040″1″ x 3″24″ x 46″
 
Titanium Grade 5.040″N/AN/A
.060″N/AN/A
.125″N/AN/A
.187″N/AN/A
.250″N/AN/A
 
UHMW.375″N/AN/A
.500″N/AN/A

Min/Max Part and Tap Sizes

View Tapping Guidelines
MaterialThicknessMin Part SizeMax Part SizeSmallest TapLargest Tap
1075 Blue Temper Steel.015″N/AN/AN/AN/A
 
2024 T3 Aluminum.025″N/AN/AN/AN/A
 
4130 Chromoly.050″1″ x 1.5″36″ x 46″M2 X .04M3 x 0.5
.063″1″ x 1.5″36″ x 46″M2 X .04M6 x 1.0
.125″1″ x 1.5″36″ x 46″M2 X .04M10 x 1.5
.190″1″ x 1.5″36″ x 46″M2 X .051/2-20
.250″1″ x 1.5″36″ x 46″M2 X .051/2-20
 
5052 Aluminum.040″N/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″M2 X .0410/32
.080″1″ x 1.5″36″ x 46″M2 X .041/4-28
.090″1″ x 1.5″36″ x 46″M2 X .041/4-28
.100″1″ x 1.5″36″ x 46″M2 X .041/4-28
.125″1″ x 1.5″36″ x 46″M2 X .041/4-28
.187″1″ x 1.5″36″ x 46″4-40M10 x 1.5
.250″1″ x 1.5″36″ x 46″4-401/2-20
.375″1″ x 1.5″36″ x 46″8-321/2-20
.500″1″ x 1.5″36″ x 46″10-321/2-20
 
6061 Aluminum.040″N/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″M2 X .04M6 x 1.0
.080″1″ x 1.5″36″ x 46″M2 X .04M10 x 1.5
.125″1″ x 1.5″36″ x 46″4-401/2-20
.250″1″ x 1.5″36″ x 46″4-401/2-20
.375″1″ x 1.5″36″ x 46″8-321/2-20
.500″1″ x 1.5″36″ x 46″10-321/2-20
 
7075 Aluminum.125″1″ x 1.5″36″ x 46″M2 X 0.4M10 x 1.5
.190″1″ x 1.5″36″ x 46″4-401/2-20
.250″1″ x 1.5″36″ x 46″4-401/2-20
 
ABS.1251″ x 1.5″36″ x 46″M4 x 0.7M10 x 1.5
.187″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
.250″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
 
Acrylic.118″
(all colors)		N/AN/AN/AN/A
.177″
(clear)		N/AN/AN/AN/A
 
ACM.118″
(black, white, brushed)		N/AN/AN/AN/A
.236″
(black, white)		N/AN/AN/AN/A
 
AR400.250″N/AN/AN/AN/A
 
AR500.119″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
Baltic Birch Plywood.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A
 
Brass.040″N/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″M2 X 0.4M6 X 1.0
.125″1″ x 1.5″36″ x 46″M2 X 0.4M10 X 1.5
.187″1″ x 1.5″36″ x 46″M2 X 0.41/2-20
.250″1″ x 1.5″36″ x 46″4-401/2-20
 
Carbon Fiber.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.079″N/AN/AN/AN/A
.118″N/AN/AN/AN/A
 
Chipboard.030″N/AN/AN/AN/A
 
Copper.040″N/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″M2 X 0.4M6 X 1.0
.1251″ x 1.5″36″ x 46″M2 X 0.4M10 X 1.5
.187″1″ x 1.5″36″ x 46″M2 X 0.41/2-20
.250″1″ x 1.5″36″ x 46″4-401/2-20
 
Cork (Gasket Grade).063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
 
Delrin.125″1″ x 1.5″36″ x 46″M2 x 0.4M10 x 1.5
.187″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
.250″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
 
G10/FR-4.063″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
G30 Steel.036″N/AN/AN/AN/A
.048″N/AN/AN/AN/A
.059″1″ x 1.5″36″ x 46″N/AN/A
 
Hardboard.125″N/AN/AN/AN/A
 
HDPE.250″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
.375″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
.500″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
 
LE Phenolic Linen.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
MDF.125″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
.375″N/AN/AN/AN/A
 
Mild Steel.030″N/AN/AN/AN/A
.048″N/AN/AN/AN/A
.059″1″ x 1.5″36″ x 46″M2 x 0.4M3 x 0.5
.074″1″ x 1.5″36″ x 46″M2 x 0.4M6 x 1.0
.104″1″ x 1.5″36″ x 46″M2 x 0.41/4-28
.119″1″ x 1.5″36″ x 46″M2 x 0.45/16-24
.135″1″ x 1.5″36″ x 46″M2 x 0.4M10 x 1.5
.187″1″ x 1.5″36″ x 46″M2 x 0.41/2-20
.2501″ x 1.5″36″ x 46″M2 x 0.41/2-20
.375″1″ x 1.5″36″ x 46″M6 x 1.01/2-20
.500″1″ x 1.5″36″ x 46″M6 x 1.01/2-20
 
Polycarbonate.118″N/AN/AN/AN/A
.120″N/AN/AN/AN/A
.220″N/AN/AN/AN/A
 
304 Stainless Steel.030″N/AN/AN/AN/A
.048″N/AN/AN/AN/A
.060″1″ x 1.5″36″ x 46″M2 x 0.4M6 x 1.0
.074″1″ x 1.5″36″ x 46″M2 x 0.4M6 x 1.0
.100″1″ x 1.5″36″ x 46″M2 x 0.41/4-28
.125″1″ x 1.5″36″ x 46″M2 x 0.4M10 x 1.5
.187″1″ x 1.5″36″ x 46″M3 x 0.51/2-20
.250″1″ x 1.5″36″ x 46″M4 x 0.741/2-20
.375″1″ x 1.5″36″ x 46″M6 x 1.01/2-20
.500″1″ x 1.5″36″ x 46″M6 x 1.01/2-20
 
316 Stainless Steel.063″1″ x 1.5″36″ x 46″M2 x 0.4M6 x 1.0
.125″1″ x 1.5″36″ x 46″M2 x 0.4M10 x 1.5
.250″1″ x 1.5″36″ x 46″M2 x 0.4M10 x 1.5
.375″1″ x 1.5″36″ x 46″M4 x 0.71/2-20
 
Titanium Grade 2.040″1″ x 1.5″36″ x 46″30″N/A
 
Titanium Grade 5.040″N/AN/AN/AN/A
.060″N/AN/AN/AN/A
.125″N/AN/AN/AN/A
.187″N/AN/AN/AN/A
.250″N/AN/AN/AN/A
 
UHMW.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A

Material Charts and Guidelines

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