Processing Minimum and Maximum Sizes

Reference this chart for the minimum and maximum part sizes for our processing services.

Min/Max Part Sizes for Bending

View Bending Guidelines
 
Material Thickness Min Part Length Max Part Width Effective Bend Radius @ 90°
1075 Blue Temper Steel .015″ N/A N/A N/A
1095 High Carbon Steel .063″ N/A N/A N/A
.122″ N/A N/A N/A
.185″ N/A N/A N/A
2024 T3 Aluminum .025″ N/A N/A N/A
4130 Chromoly .050″ 1.5″ 30″ .050
.063″ 1.5″ 30″ .050
.125″ 1.5″ 18″ .090
.190″ 1.5″ 18″ .125
.250″ 2.5″ 16″ .170
5052 Aluminum .040″ 1.5″ 30″ .024
.063″ 1.5″ 30″ .035
.080″ 1.5″ 30″ .050
.090″ 1.5″ 30″ .032
.100″ 1.5″ 30″ .118
.125″ 1.5″ 30″ .085
.187″ 1.5″ 30″ .250
.250″ 2.5″ 30″ .250
.375″ N/A N/A N/A
.500″ N/A N/A N/A
6061 Aluminum .040″ N/A N/A N/A
.063″ N/A N/A N/A
.080″ N/A N/A N/A
.125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
7075 Aluminum .125″ N/A N/A N/A
.190″ N/A N/A N/A
.250″ N/A N/A N/A
ABS .125 N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
Acrylic .118″ (all colors) N/A N/A N/A
.177″ (clear) N/A N/A N/A
ACM .118″ (black, white, brushed) N/A N/A N/A
.236″ (black, white) N/A N/A N/A
AR400 .250″ N/A N/A N/A
AR500 .119″ N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
Baltic Birch Plywood .125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
Brass .040″ 1.5″ 30″ .040
.063″ 1.5″ 30″ .040
.125″ 1.5″ 30″ .060
.187″ 1.5″ 18″ .095
.250″ 2.5″ 25″ .130
Carbon Fiber .040″ N/A N/A N/A
.063″ N/A N/A N/A
.079″ N/A N/A N/A
.118″ N/A N/A N/A
.125″ N/A N/A N/A
.157″ N/A N/A N/A
Copper .040″ 1.5″ 30″ .052
.063″ 1.5″ 30″ .024
.125 1.5″ 30″ .050
.187″ 1.5″ 30″ .118
.250″ 2.5″ 30″ .140
Cork (Gasket Grade) .063″ N/A N/A N/A
.125″ N/A N/A N/A
Delrin .125″ N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
G10/FR-4 .063″ N/A N/A N/A
.125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
HDPE .250″ N/A N/A N/A
.375″ N/A N/A N/A
.500″ N/A N/A N/A
LE Phenolic Linen .125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
MDF .125″ N/A N/A N/A
.250″ N/A N/A N/A
.375″ N/A N/A N/A
Mild Steel .030″ 1.5″ 30″ .045
.048″ 1.5″ 30″ .045
.059″ 1.5″ 30″ .063
.074″ 1.5″ 30″ .063
.104″ 1.5″ 30″ .063
.119″ 1.5″ 27″ .063
.135″ 1.5″ 30″ .100
.187″ 1.5″ 22″ .125
.250 2.5″ 20″ .150
.375″ N/A N/A N/A
.500″ N/A N/A N/A
Polycarbonate .118″ N/A N/A N/A
.120″ N/A N/A N/A
.220″ N/A N/A N/A
304 Stainless Steel .030″ 1.5″ 30″ .080
.048″ 1.5″ 30″ .080
.060″ 1.5″ 30″ .070
.074″ 1.5″ 30″ .075
.100″ 1.5″ 30″ .118
.125″ 1.5″ 18″ .150
.187″ 1.5″ 18″ .130
.250″ 2.5″ 18″ .225
.375″ N/A N/A N/A
.500″ N/A N/A N/A
316 Stainless Steel .063″ 1.5″ 30″ N/A
.125″ 1.5″ 18″ N/A
.250″ 2.5″ 18″ N/A
.375″ N/A N/A N/A
Titanium Grade 2 .040″ N/A N/A N/A
Titanium Grade 5 .040″ N/A N/A N/A
.060″ N/A N/A N/A
.125″ N/A N/A N/A
.187″ N/A N/A N/A
.250″ N/A N/A N/A
UHMW .375″ N/A N/A N/A
.500″ N/A N/A N/A

Min/Max Part Sizes for Deburring

Material Thickness Min Part Size Max Part Size
1075 Blue Temper Steel .015″ N/A N/A
1095 High Carbon Steel .063″ N/A N/A
.122″ N/A N/A
.185″ N/A N/A
2024 T3 Aluminum .025″ N/A N/A
4130 Chromoly .050″ N/A N/A
.063″ N/A N/A
.125″ N/A N/A
.190″ N/A N/A
.250″ N/A N/A
5052 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 24″ x 46″
.080″ 1″ x 3″ 24″ x 46″
.090″ 1″ x 3″ 24″ x 46″
.100″ 1″ x 3″ 24″ x 46″
.125″ 1″ x 3″ 24″ x 46″
.187″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
.375″ 1″ x 3″ 24″ x 46″
.500″ 1″ x 3″ 24″ x 46″
6061 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 24″ x 46″
.080″ 1″ x 3″ 24″ x 46″
.125″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
.375″ 1″ x 3″ 24″ x 46″
.500″ 1″ x 3″ 24″ x 46″
7075 Aluminum .125″ 1″ x 3″ 24″ x 46″
.190″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
ABS .125 N/A N/A
.187″ N/A N/A
.250″ N/A N/A
Acrylic .118″ (all colors) N/A N/A
.177″ (clear) N/A N/A
ACM .118″ (black, white, brushed) N/A N/A
.236″ (black, white) N/A N/A
AR400 .250″ N/A N/A
AR500 .119″ N/A N/A
.187″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
.500″ N/A N/A
Baltic Birch Plywood .125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
.500″ N/A N/A
Brass .040″ N/A N/A
.063″ 1″ x 3″ 24″ x 46″
.125″ 1″ x 3″ 24″ x 46″
.187″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
Carbon Fiber .040″ N/A N/A
.063″ N/A N/A
.079″ N/A N/A
.118″ N/A N/A
.125″ N/A N/A
.157″ N/A N/A
Copper .040″ N/A N/A
.063″ 1″ x 3″ 24″ x 46″
.125 1″ x 3″ 24″ x 46″
.187″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
Cork (Gasket Grade) .063″ N/A N/A
.125″ N/A N/A
Delrin .125″ N/A N/A
.187″ N/A N/A
.250″ N/A N/A
G10/FR-4 .063″ N/A N/A
.125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
HDPE .250″ N/A N/A
.375″ N/A N/A
.500″ N/A N/A
LE Phenolic Linen .125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
MDF .125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
Mild Steel .030″ N/A N/A
.048″ N/A N/A
.059″ N/A N/A
.074″ N/A N/A
.104″ N/A N/A
.119″ N/A N/A
.135″ N/A N/A
.187″ N/A N/A
.250 N/A N/A
.375″ N/A N/A
.500″ N/A N/A
Polycarbonate .118″ N/A N/A
.120″ N/A N/A
.220″ N/A N/A
304 Stainless Steel .030″ N/A N/A
.048″ N/A N/A
.060″ 1″ x 3″ 24″ x 46″
.074″ 1″ x 3″ 24″ x 46″
.100″ 1″ x 3″ 24″ x 46″
.125″ 1″ x 3″ 24″ x 46″
.187″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
.375″ 1″ x 3″ 24″ x 46″
.500″ 1″ x 3″ 24″ x 46″
316 Stainless Steel .063″ N/A N/A
.125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
Titanium Grade 2 .040″ 1″ x 3″ 24″ x 46″
Titanium Grade 5 .040″ 1″ x 3″ 24″ x 46″
.060″ 1″ x 3″ 24″ x 46″
.125″ 1″ x3″ 24″ x 46″
.187″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
UHMW .375″ N/A N/A
.500″ N/A N/A

Min/Max Part Sizes for Powder Coating

Material Thickness Min Part Size Max Part Size
1075 Blue Temper Steel .015″ N/A N/A
1095 High Carbon Steel .063″ N/A N/A
.122″ N/A N/A
.185″ N/A N/A
2024 T3 Aluminum .025″ N/A N/A
4130 Chromoly .050″ 1″ x 3″ 23″ x 23″
.063″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.190″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
5052 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 23″ x 23″
.080″ 1″ x 3″ 23″ x 23″
.090″ 1″ x 3″ 23″ x 23″
.100″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
6061 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 23″ x 23″
.080″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
7075 Aluminum .125″ 1″ x 3″ 23″ x 23″
.190″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
ABS .125 N/A N/A
.187″ N/A N/A
.250″ N/A N/A
Acrylic .118″ (all colors) N/A N/A
.177″ (clear) N/A N/A
ACM .118″ (black, white, brushed) N/A N/A
.236″ (black, white) N/A N/A
AR400 .250″ 1″ x 3″ 23″ x 23″
AR500 .119″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
Baltic Birch Plywood .125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
.500″ N/A N/A
Brass .040″ N/A N/A
.063″ N/A N/A
.125″ N/A N/A
.187″ N/A N/A
.250″ N/A N/A
Carbon Fiber .040″ N/A N/A
.063″ N/A N/A
.079″ N/A N/A
.118″ N/A N/A
.125″ N/A N/A
.157″ N/A N/A
Copper .040″ N/A N/A
.063″ N/A N/A
.125 N/A N/A
.187″ N/A N/A
.250″ N/A N/A
Cork (Gasket Grade) .063″ N/A N/A
.125″ N/A N/A
Delrin .125″ N/A N/A
.187″ N/A N/A
.250″ N/A N/A
G10/FR-4 .063″ N/A N/A
.125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
HDPE .250″ N/A N/A
.375″ N/A N/A
.500″ N/A N/A
LE Phenolic Linen .125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
MDF .125″ N/A N/A
.250″ N/A N/A
.375″ N/A N/A
Mild Steel .030″ 1″ x 3″ 23″ x 23″
.048″ 1″ x 3″ 23″ x 23″
.059″ 1″ x 3″ 23″ x 23″
.074″ 1″ x 3″ 23″ x 23″
.104″ 1″ x 3″ 23″ x 23″
.119″ 1″ x 3″ 23″ x 23″
.135″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
Polycarbonate .118″ N/A N/A
.120″ N/A N/A
.220″ N/A N/A
304 Stainless Steel .030″ N/A N/A
.048″ 1″ x 3″ 23″ x 23″
.060″ 1″ x 3″ 23″ x 23″
.074″ 1″ x 3″ 23″ x 23″
.100″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
316 Stainless Steel .063″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
Titanium Grade 2 .040″ 1″ x 3″ 24″ x 46″
Titanium Grade 5 .040″ N/A N/A
.060″ N/A N/A
.125″ N/A N/A
.187″ N/A N/A
.250″ N/A N/A
UHMW .375″ N/A N/A
.500″ N/A N/A

Min/Max Part and Tap Sizes

View Tapping Guidelines
Material Thickness Min Part Size Max Part Size Smallest Tap Largest Tap
1075 Blue Temper Steel .015″ N/A N/A N/A N/A
1095 High Carbon Steel .063″ N/A N/A N/A N/A
.122″ N/A N/A N/A N/A
.185″ N/A N/A N/A N/A
2024 T3 Aluminum .025″ N/A N/A N/A N/A
4130 Chromoly .050″ 1″ x 1.5″ 36″ x 46″ M2 X .04 M3 x 0.5
.063″ 1″ x 1.5″ 36″ x 46″ M2 X .04 M6 x 1.0
.125″ 1″ x 1.5″ 36″ x 46″ M2 X .04 M10 x 1.5
.190″ 1″ x 1.5″ 36″ x 46″ M2 X .05 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ M2 X .05 1/2-20
5052 Aluminum .040″ N/A N/A N/A N/A
.063″ 1″ x 1.5″ 36″ x 46″ M2 X .04 10/32
.080″ 1″ x 1.5″ 36″ x 46″ M2 X .04 1/4-28
.090″ 1″ x 1.5″ 36″ x 46″ M2 X .04 1/4-28
.100″ 1″ x 1.5″ 36″ x 46″ M2 X .04 1/4-28
.125″ 1″ x 1.5″ 36″ x 46″ M2 X .04 1/4-28
.187″ 1″ x 1.5″ 36″ x 46″ 4-40 M10 x 1.5
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 1/2-20
.375″ 1″ x 1.5″ 36″ x 46″ 8-32 1/2-20
.500″ 1″ x 1.5″ 36″ x 46″ 10-32 1/2-20
6061 Aluminum .040″ N/A N/A N/A N/A
.063″ 1″ x 1.5″ 36″ x 46″ M2 X .04 M6 x 1.0
.080″ 1″ x 1.5″ 36″ x 46″ M2 X .04 M10 x 1.5
.125″ 1″ x 1.5″ 36″ x 46″ 4-40 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 1/2-20
.375″ 1″ x 1.5″ 36″ x 46″ 8-32 1/2-20
.500″ 1″ x 1.5″ 36″ x 46″ 10-32 1/2-20
7075 Aluminum .125″ 1″ x 1.5″ 36″ x 46″ M2 X 0.4 M10 x 1.5
.190″ 1″ x 1.5″ 36″ x 46″ 4-40 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 1/2-20
ABS .125 1″ x 1.5″ 36″ x 46″ M4 x 0.7 M10 x 1.5
.187″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
Acrylic .118″ (all colors) N/A N/A N/A N/A
.177″ (clear) N/A N/A N/A N/A
ACM .118″ (black, white, brushed) N/A N/A N/A N/A
.236″ (black, white) N/A N/A N/A N/A
AR400 .250″ N/A N/A N/A N/A
AR500 .119″ N/A N/A N/A N/A
.187″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
.500″ N/A N/A N/A N/A
Baltic Birch Plywood .125″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
.500″ N/A N/A N/A N/A
Brass .040″ N/A N/A N/A N/A
.063″ 1″ x 1.5″ 36″ x 46″ M2 X 0.4 M6 X 1.0
.125″ 1″ x 1.5″ 36″ x 46″ M2 X 0.4 M10 X 1.5
.187″ 1″ x 1.5″ 36″ x 46″ M2 X 0.4 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 1/2-20
Carbon Fiber .040″ N/A N/A N/A N/A
.063″ N/A N/A N/A N/A
.079″ N/A N/A N/A N/A
.118″ N/A N/A N/A N/A
.125″ N/A N/A N/A N/A
.157″ N/A N/A N/A N/A
Copper .040″ N/A N/A N/A N/A
.063″ 1″ x 1.5″ 36″ x 46″ M2 X 0.4 M6 X 1.0
.125 1″ x 1.5″ 36″ x 46″ M2 X 0.4 M10 X 1.5
.187″ 1″ x 1.5″ 36″ x 46″ M2 X 0.4 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 1/2-20
Cork (Gasket Grade) .063″ N/A N/A N/A N/A
.125″ N/A N/A N/A N/A
Delrin .125″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M10 x 1.5
.187″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
G10/FR-4 .063″ N/A N/A N/A N/A
.125″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
HDPE .250″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
.375″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
.500″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
LE Phenolic Linen .125″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
MDF .125″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
Mild Steel .030″ N/A N/A N/A N/A
.048″ N/A N/A N/A N/A
.059″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M3 x 0.5
.074″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M6 x 1.0
.104″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 1/4-28
.119″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 5/16-24
.135″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M10 x 1.5
.187″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 1/2-20
.250 1″ x 1.5″ 36″ x 46″ M2 x 0.4 1/2-20
.375″ 1″ x 1.5″ 36″ x 46″ M6 x 1.0 1/2-20
.500″ 1″ x 1.5″ 36″ x 46″ M6 x 1.0 1/2-20
Polycarbonate .118″ N/A N/A N/A N/A
.120″ N/A N/A N/A N/A
.220″ N/A N/A N/A N/A
304 Stainless Steel .030″ N/A N/A N/A N/A
.048″ N/A N/A N/A N/A
.060″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M6 x 1.0
.074″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M6 x 1.0
.100″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 1/4-28
.125″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M10 x 1.5
.187″ 1″ x 1.5″ 36″ x 46″ M3 x 0.5 1/2-20
.250″ 1″ x 1.5″ 36″ x 46″ M4 x 0.74 1/2-20
.375″ 1″ x 1.5″ 36″ x 46″ M6 x 1.0 1/2-20
.500″ 1″ x 1.5″ 36″ x 46″ M6 x 1.0 1/2-20
316 Stainless Steel .063″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M6 x 1.0
.125″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M10 x 1.5
.250″ 1″ x 1.5″ 36″ x 46″ M2 x 0.4 M10 x 1.5
.375″ 1″ x 1.5″ 36″ x 46″ M4 x 0.7 1/2-20
Titanium Grade 2 .040″ 1″ x 1.5″ 36″ x 46″ 30″ N/A
Titanium Grade 5 .040″ N/A N/A N/A N/A
.060″ N/A N/A N/A N/A
.125″ N/A N/A N/A N/A
.187″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
UHMW .375″ N/A N/A N/A N/A
.500″ N/A N/A N/A N/A

More Resources

Min/Max Part Sizes

VIEW

Density Guidelines

VIEW

Design Guidelines

VIEW

Materials List

VIEW

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