How to bend parts with odd flange shapes?
If your bent part requires an odd flange shape, we can bend it if you create a flat reference point or “break-off tab.” Learn how to set up your design for successful bending with an irregular flange shape.
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We work with 2D vector files (.dxf, .dwg, .ai, or .eps format) and 3D files (.step and .stp format). These files need to be in 1:1 scale. There should only be one part per file, and only the cut lines and bend location lines for the part you wish us to produce.
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If your bent part requires an odd flange shape, we can bend it if you create a flat reference point or “break-off tab.” Learn how to set up your design for successful bending with an irregular flange shape.
You can prevent deformation and tearing with bent parts by adjusting flange length, moving cut features away from the bend line, or adding bend reliefs. Read the full FAQ to learn how!
Our bend relief requirements depend on the material chosen for your part. We provide a relief depth specification for each bendable material thickness to remove the guesswork. Read the full FAQ to learn how to apply it!
Our channel bend (also known as u-channel and c-channel) requirements depend on the material, stock thickness, and part design geometry. Read the full FAQ to learn our general and specific limits for these types of bends!
Window bends have additional requirements since they’re enclosed. Read the full FAQ to learn about minimum sizing and other considerations for window and recessed bends.
Our requirements for joggle bends depend on the material and bend angles. Generally, the more acute the angle, the more space is required between bends. Learn our specific criteria in the full FAQ!
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We proudly use hardware by PEM
Aluminum: 5052, 6061, 7075 Steel: Mild
| SKU | FH-M8-12 |
| Thread Size | M8 x 1.25 |
| Hole size in sheet (+0.003/-.0.000) | .315″ |
| Minimum sheet thickness | 0.094″ |
| Maximum sheet thickness | .347″ |
| Fastener material | Steel |
| Minimum distance hole C/L to edge or bend | .378″ |
| Minimum distance between two of the same hardware (CL to CL) | .567″ |
| Recommended panel material | Steel/Aluminum |
| Coating type | Zinc |
| Length | .472″ |
| Aluminum material ranges (5052, 6061, 7075) | 0.100″-0.250″ |
| Steel material ranges (CRS, HRPO, HR) | 0.104″-0.250″ |
We proudly use hardware by PEM
Aluminum: 5052, 6061, 7075 Steel: Mild, G30
| SKU | SO-440-8 |
| Thread Size | 4-40 x .250″ |
| Hole size in sheet (+0.003/-.0.000) | .168″ |
| Minimum sheet thickness | 0.040″ |
| Maximum sheet thickness | .125″ |
| Fastener material | Steel |
| Minimum distance hole C/L to edge or bend | .250″ |
| When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. | .345″ |
| Recommended panel material | Steel/Aluminum |
| Coating type | Zinc |
| Length | .250″ |
| Aluminum material ranges (5052, 6061, 7075) | 0.040″-0.125″ |
| Steel material ranges (CRS, HRPO, HR) | 0.048″-0.119″ |
We proudly use hardware by PEM
Stainless Steel: 304, 316
| SKU | SO4-440-8 |
| Thread Size | 440 |
| Hole size in sheet (+0.003/-.0.000) | .166″ |
| Minimum sheet thickness | 0.04″ |
| Maximum sheet thickness | .125″ |
| Fastener material | 400 Stainless Steel |
| Minimum distance hole C/L to edge or bend | .250″ |
| When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware. | .313″ |
| Recommended panel material | Stainless Steel |
| Coating type | Passivated |
| Length | .250″ |
| 304 Stainless Steel material ranges | 0.048″-0.125″ |
| 316 Stainless Steel material ranges | 0.060″-0.125″ |
