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Material Minimum and Maximum Sizes

Reference this chart for part sizing in all our materials.
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Composites

MaterialThicknessMax Instant
Quote Size		Max Custom
Quote Size		Min SizeProcess
 
ACM.118″
—-
3.0mm
(black, white, brushed)		44″ x 30″
——
1117.6 x 762mm

47″ x 30″

——
1193.8 x 762mm

1″ x 2″
——
25.4 x 50.8mm		CNC Router
.236″
—-
6.0mm
(black, white)		44″ x 30″
——
1117.6 x 762mm

47″ x 30″

——
1193.8 x 762mm

1″ x 2″
——
25.4 x 50.8mm		CNC Router
 
Carbon Fiber.040″
—-
1.02mm		44″ x 23″
——
1117.6 x 584.2mm		44″ x 23″
——
1117.6 x 584.2mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.063″
—-
1.6mm		44″ x 23″
——
1117.6 x 584.2mm		44″ x 23″
——
1117.6 x 584.2mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.079″
—-
2.0mm		44″ x 23″
——
1117.6 x 584.2mm		44″ x 23″
——
1117.6 x 584.2mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.118″
—-
3.0mm		44″ x 23″
——
1117.6 x 584.2mm		44″ x 23″
——
1117.6 x 584.2mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.157″
—-
2.9mm		44″ x 23″
——
1117.6 x 584.2mm		44″ x 23″
——
1117.6 x 584.2mm		3″ x 3″
——
76.2 x 76.2mm		Water Jet
.197″
—-
5.0mm		44″ x 23″
——
1117.6 x 584.2mm		44″ x 23″
——
1117.6 x 584.2mm		3″ x 3″
——
76.2 x 76.2mm		Water Jet
 
Cork (Gasket Grade).063″
—-
1.6mm		34″ x 30″
—–
863.6 x 762mm		34″ x 30″
—–
863.6 x 762mm		1″ x 1″
——
25.4 x 25.4mm
C02 Laser
.125″
—-
3.18mm		34″ x 30″
—–
863.6 x 762mm		34″ x 30″
—–
863.6 x 762mm		1″ x 1″
——
25.4 x 25.4mm		C02 Laser
 
G10/FR-4.063″
—-
1.6mm		44″ x 30″
——
1117.6 x 762mm		46″ x 30″
—–
1168.4 x 762mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.125″
—-
3.18mm		44″ x 30″
——
1117.6 x 762mm		46″ x 30″
—–
1168.4 x 762mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.250″
—-
6.35mm		44″ x 30″
——
1117.6 x 762mm		46″ x 30″
—–
1168.4 x 762mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.375″
—-
9.53mm		44″ x 30″
——
1117.6 x 762mm		46″ x 30″
—–
1168.4 x 762mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
 
LE Phenolic Linen.125″
—-
3.18mm		44″ x 30″
——
1117.6 x 762mm		46″ x 30″
—–
1168.4 x 762mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.250″
—-
6.35mm		44″ x 30″
——
1117.6 x 762mm		46″ x 30″
—–
1168.4 x 762mm”		1″ x 2″
——
25.4 x 50.8mm		Water Jet
.375″
—-
9.53mm		44″ x 30″
——
1117.6 x 762mm		46″ x 30″
—–
1168.4 x 762mm		1″ x 2″
——
25.4 x 50.8mm		Water Jet

Additional charts and guidelines

Min/Max Part Sizes

Processing Min/Max Part Sizes

Part Density Guidelines

Nesting Guidelines

Design Guidelines

Bending Deformation Guidelines

Hardware Catalog

Drill Size Reference Chart

Bending Calculator

3D file Guidelines

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We proudly use hardware by PEM

Flush stud, M8 x 1.25, .472" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild

SKUFH-M8-12
Thread SizeM8 x 1.25
Hole size in sheet (+0.003/-.0.000).315″
Minimum sheet thickness0.094″
Maximum sheet thickness.347″
Fastener materialSteel
Minimum distance hole C/L to edge or bend.378″
Minimum distance between two of the same hardware (CL to CL).567″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.472″
Aluminum material ranges (5052, 6061, 7075)0.100″-0.250″
Steel material ranges (CRS, HRPO, HR)0.104″-0.250″

Get an Instant Quote for Waterjet Cutting

  • Upload a file format we accept (2D: .dxf, .dwg, .ai, .eps; 3D: .step or .stp)
  • Text should be converted to object and bridged where needed
  • All holes and cutouts should be at least 50% material thickness and no less than 0.070”
  • Bridging and webbing chould be at least 1:1 to material thickness
  • Files should only contain your parts/cut-paths
  • Files should not contain any intersecting lines or open contours
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We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKUSO-440-8
Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge or bend.250″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..345″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.250″
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119″

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Passivated

Stainless Steel: 304, 316

SKUSO4-440-8
Thread Size440
Hole size in sheet (+0.003/-.0.000).166″
Minimum sheet thickness0.04″
Maximum sheet thickness.125″
Fastener material400 Stainless Steel
Minimum distance hole C/L to edge or bend.250″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware..313″
Recommended panel materialStainless Steel
Coating typePassivated
Length.250″
304 Stainless Steel material ranges0.048″-0.125″
316 Stainless Steel material ranges0.060″-0.125″