Proudly made in the USA

Powder Coating services

7 Materials

.048"- .750" Thick

+3-5 days

Production Time

Powder Coating sizing and options

Part Sizes

1" x 3"

Min part size

30" x 36"

Max part size

.063" min diameter

Required Hole

7 MATERIALS, .048" - .750"

5052 H32 Aluminum6061 T6 Aluminum7075 T6 Aluminum4130 ChromolyMild Steel304 Stainless Steel316 Stainless Steel

15 Available Colors

Gloss BlackMatte BlackTextured BlackWrinkle BlackGloss GrayMetallic GrayTextured GrayGloss WhiteMatte WhiteGloss BlueBronzeGloss GreenSafety OrangeGloss RedGloss Yellow

Why use SendCutSend for powder coating?

Powder coating is applied after cutting, bending, or hole operations to provide long-lasting protection and a consistent finish.

One step to a finished part

Skip outsourcing your finish. Powder coating is applied in-house alongside your other services.

Built to take abuse

Resists impact, chemicals, UV, and weather.

Quick turn-around

Our in-house powder coating only adds 3-5 days to production time.

“The quality of work was top-notch. The powder coat finish turned out awesome“.

Geoff Guccione

Available materials for Powder Coating

If a material can hold an electrostatic charge and withstand heat, it can be powder coated. SendCutSend currently offers several grades of aluminum, steel, and stainless steel for our in-house powder coating.

One step to a finished part
Built to take abuse
Looks as good as it performs

5052 H32 Aluminum

10 thicknesses: .063" – .500"

6061 T6 Aluminum

11 thicknesses: .063" – .750"

7075 T6 Aluminum

3 thicknesses: .125" – .250"

4130 Chromoly

5 thicknesses: .050" – 250"

Mild Steel

11 thicknesses: .048" – .500"

304 Stainless Steel

9 thicknesses: .048" – .500"

316 Stainless Steel

4 thicknesses: .060" – .250"

*Hot Rolled A36 Mild Steel is the least favorable material to powder coat. It has a mill scale which is not completely removed in the blasting process, so it is visible after powder is completed.

Added durability in a variety of colors and finishes

Powder coating adds 3-5 days to production. For the fastest lead time, order powder coated parts separately.

Textured Black

Tiger Drylac SD
Black Super Tex 059/81073
50% Gloss

Gloss Black

Tiger Drylac Wet Black
049/80036
90% Gloss

Matte Black

Tiger Drylac Solar Black Flat Matte
044/80060
0-9% Gloss

Wrinkle Black

Cardinal C081
BK176 Semi Gloss
10% Gloss

Metallic Gray

Tiger Drylac
149/95726 RAL 9007
90% Gloss

Gloss Gray

Tiger Drylac
138/70046 RAL 7040
90% Gloss

Textured Gray

Tiger Drylac Tuscan Silver
138/90030

Gloss White

Tiger Drylac Bengal White
149/11111 RAL 9003
90% Gloss

Matte White

Cardinal T002
WH08
20% Gloss

Gloss Blue

Tiger Drylac
149/42280 RAL 5010
90% Gloss

Bronze

Tiger Drylac Medium Bronze
061/68002
25% Gloss

Gloss Green

Tiger Drylac
149/52900 RAL 6001
90% Gloss

Safety Orange

Tiger Drylac Safety Orange
139/20010
90% Gloss

Gloss Red

Cardinal T009-RD03
RAL 3002
90% Gloss

Gloss Yellow

Cardinal T009-TL01
RAL 1018
90% Gloss

*We do not offer custom colors for powder coating

Upload now for instant pricing

Powder coating adds 3-5 days to production. For the fastest lead time, order powder coated parts separately.

Affordable pricing. Up to 80% off in bulk.

5052 Aluminum .187"

3.5 x 2.5 in

Laser cutting, deburring, powder coating

Qty 1:

$20.69/ea

Qty 100:

$3.31/ea

Cold Rolled Steel .119"

6.5 x 7.5 in

Laser cutting, bending, deburring, dimple forming, hardware insertion, tapping, powder coating

Qty 1:

$73.26/ea

Qty 100:

$17.57/ea

5052 Aluminum .080"

4.8 x 5.8 in

Laser cutting, bending, deburring, hardware insertion, powder coating

Qty 1:

$48.44/ea

Qty 100:

$16.04/ea

Design guidelines for powder coated parts

Following a few basic design guidelines will help ensure your parts coat properly and pass SendCutSend review.

Sizing & hole requirements

Sizing limits apply to flat parts before bending

Min part size (flat)	1″ x 3″ (≥ 3 in² surface area)
Max part size (flat)	30″ x 36″
Required hanging hole	≥ .063″ (1.60 mm)
Min hole / cutout size	≥ .040″ (1.02 mm)
Min hole (laser cut)	≈ 50% of material thickness

Holes smaller than .040″ may fill during coating
Tapped holes are not plugged before coating; expect to chase threads after
Verify min hole sizes for your material in the Material Catalog
Need to check sizes for other services? See our Processing Min/Max Size Charts

What to expect with powder coated parts

Coating thickness: Adds .002″–.005″ per side (.004″–.010″ total). Account for this in areas with tight clearances or small holes.
Tabs / micro joints: Not removed prior to coating. Visible through powder coat. Typically .015″–.030″ wide, ~.010″ tall.
Etching — Single line etching will not be visible. Powder coat fully covers etched lines.
Surface prep — Parts may be media blasted prior to coating.
Fingerprints — Most colors will show fingerprints. Wrinkle black is the exception.
Colors — Standard colors only. No custom color matching.

Additional powder coating resources

If you’re designing parts for powder coating, these resources may help:

Pre-flight checklist

File is in a format that we accept (2D: .dxf, .dwg, .ai, .eps; 3D: .step or .stp)
All holes and cutouts are at least 50% material thickness for laser cut parts
All holes and cutouts are no less than 0.070” for most waterjet cut parts
All holes and cutouts are no less than 0.125” for all CNC routed parts
File is built at a 1:1 scale, preferably in inch or mm units
2D files: all objects on the same layer, text converted to outlines, no open contours, all shapes united or merged, floating interiors bridged or stencilized
3D files: single solid sheet metal body, uniform thickness with a face at every edge, modeled at stock thickness with matching bend specs
All stray points, duplicate lines, empty objects and text areas have been removed

SendCutSend reviews

Customers love getting their sheet metal parts from us

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   Ju Hi 
 October 18, 2026.
 
 
  Got a one-off prototype component made quickly and easily, and supported a US company in the process!
  
 
      Posted on Google  
   
   Craig Jackson 
 October 18, 2026.
 
 
  The folks at send cut send we're great to work with. Their service, their website and their workmanship is second to none! Thank you very much I will be ordering from you again!
  
 
      Posted on Google  
   
   Sam Webster 
 October 18, 2026.
 
 
  Great service,  part fit was perfect
  
 
      Posted on Google  
   
   Rob Mac 
 October 17, 2026.
 
 
  Amazing that this service exists, let alone that it's so fast, easy and seamless to use.
  
 
      Posted on Google  
   
   Al Heilman 
 October 17, 2026.
 
 
  Great service and perfect cuts for a boat project
  
 
      Posted on Google  
   
   John Poor 
 October 16, 2026.
 
 
  The staff was very quick and professional, I got the piece quickly and exactly as ordered. You can tell they care about every customer and every order.
  
 
      Posted on Google  
   
   Brutis Roadking 
 October 16, 2026.
 
 
  Fantastic service and even a better finished product.
  
 
      Posted on Google  
   
   Louie Law 
 October 16, 2026.
 
 
  Quick Service and amazing quality.  I have never had the privilege of welding on such clean steel.  I only paid for basic cut and de-burring and this is what I got back.  Now I can consider projects that I have avoided since I have no plasma cutter or CNC equipment.  Price was very reasonable so I would give 6 stars if I could!
  
 
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   Jonathan Bailey 
 October 16, 2026.
 
 
  Such a great service. Like with any growing company, there might be some hiccups here and there, but their customer service is excellent. Julie in particular was super helpful in getting a delayed order to me exactly on time! Will keep using SendCutSend for my custom car parts ....
  
 
      Posted on Google  
   
   Larry Reyna 
 October 16, 2026.
 
 
  Fast and very affordable, with many options to choose from makes SendCutSend an excellent choice for small batch orders and one-offs!
  
 
  
  
   Google rating score: 5.0 of 5, based on 3529 reviews