Proudly made in the USA

Powder Coating services

7 Materials

.048"- .750" Thick

+3-5 days

Production Time

Powder Coating sizing and options

Part Sizes

1" x 3"

Min part size

30" x 36"

Max part size

.063" min diameter

Required Hole

7 MATERIALS, .048" - .750"

5052 H32 Aluminum6061 T6 Aluminum7075 T6 Aluminum4130 ChromolyMild Steel304 Stainless Steel316 Stainless Steel

15 Available Colors

Gloss BlackMatte BlackTextured BlackWrinkle BlackGloss GrayMetallic GrayTextured GrayGloss WhiteMatte WhiteGloss BlueBronzeGloss GreenSafety OrangeGloss RedGloss Yellow

Why use SendCutSend for powder coating?

Powder coating is applied after cutting, bending, or hole operations to provide long-lasting protection and a consistent finish.

One step to a finished part

Skip outsourcing your finish. Powder coating is applied in-house alongside your other services.

Built to take abuse

Resists impact, chemicals, UV, and weather.

Quick turn-around

Our in-house powder coating only adds 3-5 days to production time.

“The quality of work was top-notch. The powder coat finish turned out awesome“.

Geoff Guccione

Available materials for Powder Coating

If a material can hold an electrostatic charge and withstand heat, it can be powder coated. SendCutSend currently offers several grades of aluminum, steel, and stainless steel for our in-house powder coating.

One step to a finished part
Built to take abuse
Looks as good as it performs

5052 H32 Aluminum

10 thicknesses: .063" – .500"

6061 T6 Aluminum

11 thicknesses: .063" – .750"

7075 T6 Aluminum

3 thicknesses: .125" – .250"

4130 Chromoly

5 thicknesses: .050" – 250"

Mild Steel

11 thicknesses: .048" – .500"

304 Stainless Steel

9 thicknesses: .048" – .500"

316 Stainless Steel

4 thicknesses: .060" – .250"

*Hot Rolled A36 Mild Steel is the least favorable material to powder coat. It has a mill scale which is not completely removed in the blasting process, so it is visible after powder is completed.

Added durability in a variety of colors and finishes

Powder coating adds 3-5 days to production. For the fastest lead time, order powder coated parts separately.

Textured Black

Tiger Drylac SD
Black Super Tex 059/81073
50% Gloss

Gloss Black

Tiger Drylac Wet Black
049/80036
90% Gloss

Matte Black

Tiger Drylac Solar Black Flat Matte
044/80060
0-9% Gloss

Wrinkle Black

Cardinal C081
BK176 Semi Gloss
10% Gloss

Metallic Gray

Tiger Drylac
149/95726 RAL 9007
90% Gloss

Gloss Gray

Tiger Drylac
138/70046 RAL 7040
90% Gloss

Textured Gray

Tiger Drylac Tuscan Silver
138/90030

Gloss White

Tiger Drylac Bengal White
149/11111 RAL 9003
90% Gloss

Matte White

Cardinal T002
WH08
20% Gloss

Gloss Blue

Tiger Drylac
149/42280 RAL 5010
90% Gloss

Bronze

Tiger Drylac Medium Bronze
061/68002
25% Gloss

Gloss Green

Tiger Drylac
149/52900 RAL 6001
90% Gloss

Safety Orange

Tiger Drylac Safety Orange
139/20010
90% Gloss

Gloss Red

Cardinal T009-RD03
RAL 3002
90% Gloss

Gloss Yellow

Cardinal T009-TL01
RAL 1018
90% Gloss

*We do not offer custom colors for powder coating

Upload now for instant pricing

Powder coating adds 3-5 days to production. For the fastest lead time, order powder coated parts separately.

Affordable pricing. Up to 80% off in bulk.

5052 Aluminum .187"

3.5 x 2.5 in

Laser cutting, deburring, powder coating

Qty 1:

$20.69/ea

Qty 100:

$3.31/ea

Cold Rolled Steel .119"

6.5 x 7.5 in

Laser cutting, bending, deburring, dimple forming, hardware insertion, tapping, powder coating

Qty 1:

$73.26/ea

Qty 100:

$17.57/ea

5052 Aluminum .080"

4.8 x 5.8 in

Laser cutting, bending, deburring, hardware insertion, powder coating

Qty 1:

$48.44/ea

Qty 100:

$16.04/ea

Design guidelines for powder coated parts

Following a few basic design guidelines will help ensure your parts coat properly and pass SendCutSend review.

Sizing & hole requirements

Sizing limits apply to flat parts before bending

Min part size (flat)	1″ x 3″ (≥ 3 in² surface area)
Max part size (flat)	30″ x 36″
Required hanging hole	≥ .063″ (1.60 mm)
Min hole / cutout size	≥ .040″ (1.02 mm)
Min hole (laser cut)	≈ 50% of material thickness

Holes smaller than .040″ may fill during coating
Tapped holes are not plugged before coating; expect to chase threads after
Verify min hole sizes for your material in the Material Catalog
Need to check sizes for other services? See our Processing Min/Max Size Charts

What to expect with powder coated parts

Coating thickness: Adds .002″–.005″ per side (.004″–.010″ total). Account for this in areas with tight clearances or small holes.
Tabs / micro joints: Not removed prior to coating. Visible through powder coat. Typically .015″–.030″ wide, ~.010″ tall.
Etching — Single line etching will not be visible. Powder coat fully covers etched lines.
Surface prep — Parts may be media blasted prior to coating.
Fingerprints — Most colors will show fingerprints. Wrinkle black is the exception.
Colors — Standard colors only. No custom color matching.

Additional powder coating resources

If you’re designing parts for powder coating, these resources may help:

Pre-flight checklist

File is in a format that we accept (2D: .dxf, .dwg, .ai, .eps; 3D: .step or .stp)
All holes and cutouts are at least 50% material thickness for laser cut parts
All holes and cutouts are no less than 0.070” for most waterjet cut parts
All holes and cutouts are no less than 0.125” for all CNC routed parts
File is built at a 1:1 scale, preferably in inch or mm units
2D files: all objects on the same layer, text converted to outlines, no open contours, all shapes united or merged, floating interiors bridged or stencilized
3D files: single solid sheet metal body, uniform thickness with a face at every edge, modeled at stock thickness with matching bend specs
All stray points, duplicate lines, empty objects and text areas have been removed

SendCutSend reviews

Customers love getting their sheet metal parts from us

         Posted on Google  
   
   Bob C 
 September 8, 2026.
 
 
  Took a photo of 2 acrylic wind deflectors for my motorcycle. Their AI measured them from my phone photo. I made a couple of measurement adjustments. Done. 20 bucks. 5 days had them. Dealer wanted $75.00 each for them. Six to eight weeks wait. Simple and fast!
  
 
      Posted on Google  
   
   jaime lapre 
 September 8, 2026.
 
 
  It was exactly what u wanted, thank you
  
 
      Posted on Google  
   
   Studio Pangaro 
 September 6, 2026.
 
 
  Great to work with. Pointed out potential issues with my parts, and even volunteered recut them to correct minor machining defects.
  
 
      Posted on Google  
   
   D S 
 September 5, 2026.
 
 
  First time using an online fabricator. Transferred STEP file for a fairly straight forward steel plate with holes. Very good price compared to local fabricator and much faster. Parts were received in about 1-1/2 week and were perfect. I will be using them again for more complex parts.
  
 
      Posted on Google  
   
   eric moon 
 September 5, 2026.
 
 
  It's really amazing that they can afford to cut parts for these prices.  Service was accurate and fast, barely more than the cost of material.  I had them cut quite thick stainless, and the laser melts more materal at the top than at the bottom, so the cuts are maybe an 88 degree angle, rather than 90.  It's something to be aware of.  But they offered to recut a little larger at no charge, so I could file down to size! It wasn't an issue as it turned out.  Will use again for sure!
  
 
      Posted on Google  
   
   Evan Whitney 
 September 5, 2026.
 
 
  Great work and exactly what I wanted!
  
 
      Posted on Google  
   
   Jason Speeckaert 
 September 4, 2026.
 
 
  I used SCS for a small simple project. It was made to my exact specifications. It unfortunately had a small gouge in one of the edges. I emailed customer service with a picture and they responded very quickly. They apologized for the error and offered to remake it under a rush. I accepted and received it when I was told I would.  Ery happy with what I received and their customer service
  
 
      Posted on Google  
   
   Tony Castro 
 September 4, 2026.
 
 
  Send cut send is an outstanding manufacturer, the prices are fair and delivery is fast! I highly recommend them for all your manufacturing needs Tony C Santa Clara, California
  
 
      Posted on Google  
   
   ben spencer 
 September 4, 2026.
 
 
  Great product fast turnaround time. Thanks for job well done.
  
 
  
  
   Google rating score: 5.0 of 5, based on 3450 reviews