4 Ways to Export a DXF from Fusion 360

Screenshot showing side by side of two parts being exported from Fusion 360: one side showing a sketch, the other side showing a Flat Pattern.
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There are four ways to export a DXF from Fusion 360. We recommend using the first two methods, depending on whether you’re using Standard Components or Sheet Metal Components. The third and fourth methods are not recommended when using Fusion 360 to make parts for SendCutSend as they often produce undesirable geometry when preparing for the laser cutter.

We have in depth guides to exporting a DXF from a sketch and exporting a DXF from the Flat Pattern Mode, which are the two workflows we recommend using when designing and ordering from SendCutSend.

Tip: Regardless of which method you choose, always open your DXF in another Fusion 360 file or a graphics program to double-check the desired geometry is included.

Video Guide to Exporting a DXF from Fusion 360

The easiest way to turn your non-sheet metal Fusion 360 designs into a DXF is to save the sketch as a DXF. In the Fusion 360 Browser, right-click on the sketch and select “Save As DXF.”

This method, however, will include only the geometry in that individual sketch. The sketch may include unnecessary geometry or not enough of the desired geometry. For best results, use the Project tool to include any geometry you would like to have in the DXF file.

Follow these steps to correctly export a sketch as a DXF:

Step 1: Activate component

To place all desired geometry into a single sketch, start by making sure the desired component or sub-assembly is active. The active Component will determine where the sketch becomes nested.

Screenshot from video showing Fusion 360 workflow for activating a sketch component.

Step 2: Create a new sketch

Create a new sketch on an existing planar surface or by referencing a construction plane that’s parallel to the geometry. 

Screenshot from video showing Fusion 360 workflow for creating a new sketch from an activated component.

Step 3: Activate Project tool

Activate Project from the create menu of the Sketch tab or with the keyboard shortcut letter “P.”

Step 4: Project contours into sketch

Once active, use Specified Entities if you’d like to select specific parts to project into the active sketch plane. Otherwise, use the Bodies option to quickly project all contours. 

Screenshot from video showing Fusion 360 workflow for projecting all shapes and contours onto a sketch.

Step 5: Select “Projection Link”

Although this doesn’t affect the DXF export, we recommend keeping the “Projection Link” option checked. This ensures the projected geometry automatically updates based on changes to the model, making it easy for you to save a new DXF with limited work.

Step 6: Make sure geometry is purple

After clicking OK, you’ll see that the projected geometry is the color purple. Purple geometry helps you distinguish the sketch geometry driven by existing sketches or bodies.

Step 7: Select new sketch

In the Browser, right-click on this newly created Sketch that includes the desired geometry. 

Screenshot from video showing Fusion 360 workflow for selecting and saving a DXF from a sketch.

Step 8: Save as DXF

Select Save as DXF and define the desired file name and location.

Screenshot from video showing Fusion 360 workflow for saving a DXF from a sketch.

Step 9: Double check file

Always open the DXF in a separate Fusion 360 file or a graphics program, such as Adobe Illustrator. Double-check that all desired geometry is included. Checking the file will help avoid sending unwanted geometry to the laser cutter.

In some scenarios, you may want to copy components or include additional parts in the DXF export. Place them side-by-side with Joints or Arrange commands. Laying them flat will allow you to Project all the geometry into a single sketch that you can Save as a DXF file.

Save As DXF from a Sketch is available on the following Fusion 360 license types:

Personal Use (Hobbyist)EducationStartupCommercial (Paid)
YesYesYesYes

When working with Sheet Metal components, Fusion 360 allows you to save as a DXF from the Flat Pattern mode. Check out our other lesson on that workflow. This is the second export workflow that we do recommend.

Follow these steps to correctly export a Flat Pattern as a DXF:

Step 1: Create Flat Pattern

Use “Create Flat Pattern” to initiate a new flat pattern. If you’ve already created a flat pattern, activate the Flat Pattern in the Fusion 360 Browser. 

Step 2: Export Flat Pattern as DXF

You will then find “Export Flat Pattern as DXF” in the toolbar.

Screenshot from video showing Fusion 360 workflow for saving a DXF from a Flat Pattern.

Step 3: Change splines to polylines

After selecting the export tool, check “Turn Splines to Polylines.” This will simplify the geometry and make it better for the laser cutter. You can leave the default tolerance of .004 inches.

Screenshot from video showing Fusion 360 workflow for converting splines to polylines.

Export Flat Pattern as DXF is available on the following Fusion 360 license types:

Personal Use (Hobbyist)EducationStartupCommercial (Paid)
YesYesYesYes
Screenshot from video showing Fusion 360 workflow for exporting a sheet as a DXF, which is not recommended.

You will also find that you can save a DXF file from a 2D Manufacture drawing in Fusion 360’s Drawing Workspace.

However, keep in mind that this workflow will export to the scale of your drawing sheet, regardless of the size of your design file. The export will also include all the drawing elements in the DXF file, such as the title block. We cannot quote designs with files that include these elements.

Exporting from a 2D manufacture drawing is also not available via the free Personal Use license. For these reasons, we don’t recommend this workflow.

Export Sheet as DXF is available on the following Fusion 360 license types:

Personal Use (Hobbyist)EducationStartupCommercial (Paid)
NoYesYesYes
Screenshot from video showing Fusion 360 workflow for exporting a DXF from the file menu, which is not recommended.

Lastly, you may discover that DXF is listed as an option from the File > Export menu. We recommend avoiding this fourth and final workflow as well. This DXF workflow uses cloud translation and will take a few minutes to process.

With most files, it will also create a 3-dimensional DXF file that includes all geometry in your design. This results in a complex DXF file with more geometry than necessary, often producing undesirable results when preparing for the laser cutter.

Important: Files exported from this option can not be uploaded to SendCutSend for quoting as it produces 3-dimensional DXF files that are not ready for a laser cutter.

Export DXF from File Menu is available on the following Fusion 360 license types:

Personal Use (Hobbyist)EducationStartupCommercial (Paid)
YesYesYesYes

Summary

The two recommended export workflows are exporting to a DXF from the Flat Pattern Mode for sheet metal components, and saving a sketch as a DXF from the Browser for non-sheet metal components. All other exporting workflows are not recommended and may cause issues when quoting or machining your parts. 

If you have any other questions about utilizing Fusion 360 for your designs, check out our Fusion 360 tutorials or reach out to one of our design partners. When you’re ready with your design, upload it and get an instant quote!

Pre-flight Checklist

Before you upload your design files, be sure to go through our pre-flight checklist:

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