.125"- .750" Thick
Production Time
“Awesome company, quick lead times, great customer service. Latest order was 15 different parts using a variety of different steel and aluminum, some coated, one with countersunk holes, and they came in perfect. They even sent a sticker! Will definitely continue working with them on future projects and recommend trying them out if you’re looking to have some parts made”
Countersinking protects your hardware from long-term wear by allowing the head to sit flush against the surface of your part. Pair it with our hardware insertion services for full assemblies.
4.1 x 4″
CNC Routing, Countersinking
6 x 4″
Laser Cutting, Countersinking
5.4 x 6″
Laser Cutting, Bending, Countersinking, Deburring
Size: 4 x 3.2″
Laser Cutting, Countersinking, Deburring
Size: 4.1 x 4″
CNC Routing, Countersinking
Size: 6 x 4″
Laser Cutting, Countersinking
Size: 5.4 x 6″
Laser Cutting, Bending, Countersinking, Deburring, Anodizing
We accept .ai, .eps, .dwg, .dxf, step, and .stp
Our countersinking service is compatible with three aluminums and three plastics. Materials must be at least 0.125″ thick.
For a full list of materials and available thicknesses, please visit our materials page.
Some light deburring may be required by the customer to remove sharp edges left by the countersinking process

We’ll adjust the hole size to account for this, but keep in mind that the fit may be tight on countersinks with powder coating
We’ve made it easier than ever to design and order countersunk parts. When you upload your design to our app, select the “Countersinking” option during the checkout process and you’ll see instant pricing.
Make sure your file meets our requirements to ensure you get your parts as quickly as possible.
Make sure your file meets our requirements to ensure you get your parts as quickly as possible.
Choose your material, countersinks, and quantity to see live pricing and shipping updates.
We accept, .ai, .dwg, .dxf, .step. or .stp files. We have our Parts Builder available if you don’t have a file handy.
Standard production on countersunk orders is 1-2 days with 1-3 day shipping.
We accept, .ai, .dwg, .dxf, .step. or .stp files. We have our Parts Builder available if you don’t have a file handy.
Choose your material, countersinks, and quantity to see live pricing and shipping updates.
Standard production on countersunk orders is 1-2 days with 1-3 day shipping.
Get started on your project with the click of a button. Whether you have a CAD file, a sketch, or just an idea.
Before you upload your design, take a look at our file preparation guidelines. They cover everything you need to know including file setup, sizing, supported formats, and tips for keeping costs down, so you can get the best results from your countersunk parts.
Custom laser cutting, waterjet cutting, and CNC routing. We’ll cut your parts with the method best suited for your sheet or plate material.
2-4 days standard production
Our fast laser tube cutting services deliver precisely manufactured parts in round, square, and rectangular tube metal materials.
2-4 days standard production
Multiaxis CNC machining in billet stock. This subtractive process uses precise machining to sculpt blocks of raw metal into nearly anything you can imagine.
2-4 days standard production
Add dimension to your projects with our precision CNC bending services.
+1-2 days | 10 materials
Allow hardware to sit flush on your parts to reduce wear and tear.
+1-3 days | 6 materials
Strengthen material with aesthetically pleasing dimples.
+1-3 days | 7 materials
Easily add text and small details to your custom cut parts with our metal laser engraving services.
+1-3 days | 3 materials
Select from our catalog of PEM press-fit hardware to add nuts, studs, and standoffs.
+1-3 days | 8 materials
Quickly and easily add threading to allow for the addition of hardware to your parts.
+1-3 days | 13 materials
We offer Class II anodizing services to add durability and character to your laser cut parts.
+7-10 days | 4 materials
This process removes small imperfections, scratches, and burr left over from the cutting process.
+0 days | 8 materials
Increase rust prevention, wear resistance, and strength with zinc and nickel plating.
+7-10 days | 3 materials
Give your laser cut parts a bold, long-lasting finish and protective layer in one of 7 colors, 4 finishes
+3-5 days | 10 materials
Reduce the surface blemishes and handling scratches found in raw materials.
+1-2 days | 11 materials
We take pride in our customer service, quality, and continual innovation with new products and services. You’re in good hands with SendCutSend.
Posted on sDotApril 22, 2026. Don’t think there was one bad thing to say. Everything. Top notch. Customer service. Products shipping times. All are A1. I appreciate you guys going a step above for me, my product & my business.Posted on David KApril 22, 2026. Want 67% off? Apparently custom sized pans for fire pits are an issue. Not anymore with SendCutSend. Got this one custom cut and delivered for 67% less then quoted by fire pit vendor. Fire put vendor has already recommended SendCutSend 4 times since seeing what was delivered. Used Fusion360 to sketch design.Posted on C.J. WhelanApril 22, 2026. SendCutSend produced the custom parts needed for my EV conversion projects in just a couple of weeks (which was much less than other providers quoted) and for a very affordable price. Communication was great, and the parts are high quality and exactly what I needed. A great service that I'd highly recommend!Posted on Ken BarlowApril 22, 2026. SendCutSend is amazing. I've seen SendCutSend advertised on my favorite engineering nerd YouTuber channels (Hi, SuperFastMatt!) and have been looking for a reason to work with them, so when I needed a bracket for my alternator for my 1960 Austin Healey Sprite, I knew where to go. Stock isn't available, the original equipment was too short for my tastes as I wanted something that gave me more clearance over my oil filter housing. So I designed it in TinkerCAD and printed off a copy on paper, it fit. Then on my 3d printer to ensure fit in the third D, it fit, but clearance under the dynamo fan on the pulley was too tight, so back to the design process and when I was happy with the fit, designed two more slightly different! Exported all three using ChatGPT to convert file formats, and shipped to SendCutSend who made the three versions for me for around $11 each and free shipping when ordering 3 parts or more. I added deburring at checkout for $2 and in four days had three brackets, they all looked just like the rendered copy, and fit perfectly. My next is a wire wheel knockoff wrench with a 45 degree bend in it to make it easier to remove wire wheels without bashing in your spokes!Posted on Gerald StedgeApril 22, 2026. Stainless Steel Cutout Sign…Fast and perfect service. And packaging was awesome as well.Posted on Ryan MastApril 22, 2026. I work as an engineer for a automotive manufacture, I have used Send Cut Send for years now because their speed, quality, and service is amazing. How quickly they send you things seems impossible. I fabricate a wide variety of industrial projects for a living, they help make all of my projects better, and help me accomplish high quantity projects quickly and at a very reasonable price. I had a more complex issue I was working with them on recently and their service chat specialist "JB" Literarily spent multiple days ensuring what I was making would come out right. Best Company ever.. and they send you candy with every order. 10/10 would recommend for any project.Posted on Steve BrownApril 21, 2026. Quick turn around of some prototype parts, arrived quickly and accurately per the design docs we sent in.Posted on Brad ShepardApril 21, 2026. Easy to use, quick shipping, and fair price. Will do business again.Posted on Kenneth EichlerApril 21, 2026. Great experience from start to finish. Total pros, great communication and execution.Google rating score: 5.0 of 5, based on 3039 reviews
Top Quality Store
Please note: Pricing examples on our website are provided as general estimates and may not always reflect current prices. While we strive to keep these examples accurate, uploading your file is the best way to see instant current pricing.
Yes, countersinking can be combined with other services. It’s important to note that countersinking is performed before finishing processes like anodizing or powder coating. This sequence ensures that the finish covers the entire surface uniformly, including the countersunk areas.
There is no strict limit on the number of countersinks per part. However, for parts with numerous countersinks, especially in close proximity, it’s advisable to review our design guidelines or consult with our support team to ensure manufacturability and optimal results.
To maintain structural integrity and avoid deformation during the countersinking process, we recommend placing countersinks at least 0.100″ away from any edge. This spacing helps ensure the quality and durability of your part.