What are your joggle bend requirements?

Our requirements for joggle bends depend on the material and bend angles. “Joggle” bends refer to two bends that are close together and bent in opposite directions.

Sheet metal joggle bends

Joggle bend requirements in sheet metal will depend on how obtuse or acute the bend angles are. You can find all specifications referenced below on each individual material page. Learn how to find material bending specs.

Both bends are between 5° – 74°

If both joggle bends are between 5-74 degrees, the bend lines must be at least the Min flange length (before bend/Flat Pattern) 90° or less (obtuse) apart, measured from bend line to bend line.

One or more bends is between 75° – 90°

If one or more joggle bends is between 75-90 degrees and neither bend exceeds 90 degrees, the bend lines must be at least the Minimum joggle bend line to bend line @90° max flange apart, measured from bend line to bend line.

One of the joggle flanges must not exceed Maximum joggle Bend line to bend line @90° max flange.

One or more bends is between 91°- 130°

Acute joggles (one or more bends is 91 degrees or greater) are produced on a case-by-case basis. If our team has concerns about manufacturability, we’ll contact you right away!

Polycarbonate “joggle” bends

Parallel bends in opposite directions can be bent in polycarbonate as long as the flanges are at least 3.00” apart if measuring from the center or apex of each bend, and one of the flanges is no longer than 5.00”.

Please note, we only bend polycarbonate between 45° – 90°.

Learn more about polycarbonate bending limits.

All set to offset!

Joggle bends come with additional considerations, so we’ve provided specs to cover most bending design scenarios. If you run into trouble with a joggle part just ask our Support team for help. Once your file is ready, upload it to our website for an instant quote!

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We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKUSO-440-8
Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge or bend.250″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..345″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.250″
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119″

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Passivated

Stainless Steel: 304, 316

SKUSO4-440-8
Thread Size440
Hole size in sheet (+0.003/-.0.000).166″
Minimum sheet thickness0.04″
Maximum sheet thickness.125″
Fastener material400 Stainless Steel
Minimum distance hole C/L to edge or bend.250″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware..313″
Recommended panel materialStainless Steel
Coating typePassivated
Length.250″
304 Stainless Steel material ranges0.048″-0.125″
316 Stainless Steel material ranges0.060″-0.125″