How to bend parts with odd flange shapes?
If your bent part requires an odd flange shape, we can bend it if you create a flat reference point or “break-off tab.” Learn how to set up your design for successful bending with an irregular flange shape.
If your bent part requires an odd flange shape, we can bend it if you create a flat reference point or “break-off tab.” Learn how to set up your design for successful bending with an irregular flange shape.
You can prevent deformation and tearing with bent parts by adjusting flange length, moving cut features away from the bend line, or adding bend reliefs. Read the full FAQ to learn how!
Our bend relief requirements depend on the material chosen for your part. We provide a relief depth specification for each bendable material thickness to remove the guesswork. Read the full FAQ to learn how to apply it!
Our channel bend (also known as u-channel and c-channel) requirements depend on the material, stock thickness, and part design geometry. Read the full FAQ to learn our general and specific limits for these types of bends!
Window bends have additional requirements since they’re enclosed. Read the full FAQ to learn about minimum sizing and other considerations for window and recessed bends.
Our requirements for joggle bends depend on the material and bend angles. Generally, the more acute the angle, the more space is required between bends. Learn our specific criteria in the full FAQ!
Flange length is measured from the center of a bend to the nearest cut edge. Learn how to apply our minimum flange specs for successful parts and quick turnarounds!
Mirrored parts are easy to order at SendCutSend. Learn about operation and material considerations for part mirroring and how to order these types of parts by either using our Duplicate item button or uploading a separate file.
We bend sheet metal and polycarbonate with a process known as air bending. This means our bend radii are set for each material thickness and we’re unable to offer large radiused flanges. compound bends, or custom bend radiuses upon request.
Bending polycarbonate comes with a different set of considerations than forming sheet metal. Learn about design requirements for plastic bending to ensure your parts are processed successfully!
You can access the part preview tools by clicking the preview image on any part in your account, or from the instant quoter. Then, under the preview image of your part, select the Tools option. From there you can directly measure your part or access material specs.
Upload your part, choose a material that is eligible for bending services, check that the bending definitions are correct, save your definitions, and add the parts to your cart. You should see that bending services have been added for the line item.
Please ensure your STEP file contains a single, solid sheet metal body. We cannot accept multiple bodies stitched together / assemblies, or bodies with non-uniform thicknesses. Parts with bending services must have sheet metal rules set up using SendCutSend’s specifications.
Can’t add a service like bending/forming, countersinking, tapping, hardware insertion, deburring, anodizing, plating, or powder coating to your part after uploading your file to our website and selecting a material? There are a number of reasons why this might be the case. View the full FAQ to learn more.
At SendCutSend we can make boxes as long as your design meets our guidelines. Customers often create boxes with our CNC sheet metal and plastic bending service.
Need to know how to join lines on a common axis to create one bend in Fusion? Autodesk’s support forum has excellent guidance here: How to join sketch lines to single line in Fusion 360 To join collinear sketch lines in Fusion, from the Sketch tab you click MODIFY and choose Extend. This will
Everything you need to know to design for laser-cutting, CNC routing, bending, and tapping.
Everything from software-specific tutorials to material selection tips.
We have sheet metals, plastics, composites, and wood/boards for every project.
Min and Max part sizes for all our materials
We’re proud to be on the Inc. 5000 Fastest Growing Private Companies list. Thanks to our amazing customers and rock star team for enabling us to grow this fast. Keep creating!
DUNS: 076773502x ITAR: M45162 CAGE: 97DK6 SAM: Upon Request
We proudly use hardware by PEM
Aluminum: 5052, 6061, 7075 Steel: Mild, G30
| SKU | SO-440-8 |
| Thread Size | 4-40 x .250″ |
| Hole size in sheet (+0.003/-.0.000) | .168″ |
| Minimum sheet thickness | 0.040″ |
| Maximum sheet thickness | .125″ |
| Fastener material | Steel |
| Minimum distance hole C/L to edge or bend | .250″ |
| When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. | .345″ |
| Recommended panel material | Steel/Aluminum |
| Coating type | Zinc |
| Length | .250″ |
| Aluminum material ranges (5052, 6061, 7075) | 0.040″-0.125″ |
| Steel material ranges (CRS, HRPO, HR) | 0.048″-0.119″ |
We proudly use hardware by PEM
Stainless Steel: 304, 316
| SKU | SO4-440-8 |
| Thread Size | 440 |
| Hole size in sheet (+0.003/-.0.000) | .166″ |
| Minimum sheet thickness | 0.04″ |
| Maximum sheet thickness | .125″ |
| Fastener material | 400 Stainless Steel |
| Minimum distance hole C/L to edge or bend | .250″ |
| When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware. | .313″ |
| Recommended panel material | Stainless Steel |
| Coating type | Passivated |
| Length | .250″ |
| 304 Stainless Steel material ranges | 0.048″-0.125″ |
| 316 Stainless Steel material ranges | 0.060″-0.125″ |
