FAQ Category: Bending

How to join lines to create one bend in Fusion?

Need to know how to join lines on a common axis to create one bend in Fusion? Autodesk’s support forum has excellent guidance here: How to join sketch lines to single line in Autodesk Fusion  To join collinear sketch lines in Fusion, from the Sketch tab you click MODIFY and choose Extend. This will

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Should I use the Flange or Bend tool in Fusion?

When you’re working on a bent design in Autodesk Fusion, it seems there wouldn’t be a difference between the Flange and Bend sheet metal tools.  Believe it or not, there is a significant difference between the two! The tool of choice depends on your preferred workflow and design goals.  Please note, both tools require

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How to use the Bend tool in Autodesk Fusion?

The Bend tool in Autodesk Fusion lets you preview how your sheet metal part will look once bent and confirm the final formed dimensions. To use it correctly: (1) set up a sheet metal rule with the right K factor and bend radius, (2) sketch your flat pattern with bend lines, (3) extrude using the Flange tool, (4) apply bends with the Bend tool, and (5) measure the 3D model to confirm dimensions before exporting a DXF.

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How to create a sheet metal rule in Autodesk Fusion?

When planning a bent part in Autodesk Fusion, the first thing to do is create a sheet metal rule for your material of choice if you have not done so already.  What are sheet metal rules? In 3D programs, sheet metal rules will include the information needed for the program to automatically calculate the

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Why aren’t my bend lines showing up?

If you uploaded a design file (DXF, DWG, STEP, STP, EPS, or Adobe Illustrator format) to our website and found that bend location lines in your file are not being recognized by our quoting system, we can help! Troubleshoot your file with these tips.

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Can SendCutSend bend parts with a custom bend radius?

SendCutSend does not provide a custom bend radius for any bent parts since it is set for each material and thickness. Take a look at the material page for your chosen material to find the bend radius by thickness, or check out the bending specifications table at the bottom of our Bending Calculator page.

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How should I enter bend angle definitions?

Per our bending guidelines, please enter bend angle definitions as measured from the outside of the bend. You can think of it as the number of degrees the flange is actually bent from a flat position. When you enter bend definitions before placing an order on our website, you should be able to see a 3D preview of your bent part to confirm the definitions are correct.

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What size parts can you bend?

At SendCutSend, our minimum and maximum overall flat part sizes for bending are dependent on the desired material thickness of your part. You can find these specifications on each individual material info page and on our processing minimums/maximums page.

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Can I upload a 3D file for bending with SendCutSend?

It’s important that the file you upload for bending is in a format that we can accept. Currently we accept STEP and STP format 3D files. If uploading a 2D file, it will need to be a flat vector file (DXF, DWG, EPS, or AI format). We have tutorials you can follow to learn how to turn a bent part into a flat pattern in various CAD software.

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Do you have tips for designing bend reliefs?

We sure do! Bend relief is one of those small details in a bent part that’s easily overlooked. In parts where it’s required, leaving it out can at best cause unwanted tearing, or at worst make your part nearly impossible to physically make (at least the way it’s drawn).

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Haven’t found what you’re looking for?

Check out our the resources below or contact us at support@sendcutsend.com

Guidelines

Everything you need to know to design for laser-cutting, CNC routing, bending, and tapping.

Tutorials

Everything from software-specific tutorials to material selection tips.

Materials

We have sheet metals, plastics, composites, and wood/boards for every project.

Part Sizes

Min and Max part sizes for all our materials

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