Do you have a file setup checklist?

Our pre-flight checklist for file setup applies to all our services. Make sure all your part files fit within these guidelines before you send them to us, and we’ll be able to get your parts to you faster and easier. Don’t forget to read up on all our services guidelines as well to make your ordering process even better!

For more guidance on preparing successful designs, check out 10 Common Reasons Your File Is Failing SendCutSend Preflight.

After exporting your file, upload it to our website and take a look at the part preview to confirm the overall dimensions are correct!

In Summary

Does SendCutSend offer a preflight checklist?

Yes, our pre-flight checklist for file setup applies to all our services. Make sure all your part files fit within these guidelines before you send them to us, and we’ll be able to get your parts to you faster and easier.

File is in a format we accept;
File is built at a 1:1 scale in either inch units or millimeters;
All holes and cutouts are at least 50% material thickness for laser cut parts;
All holes and cutouts are no less than 0.070” for most waterjet cut parts;
All holes and cutouts are no less than 0.125” for all CNC routed parts;
Please reference these charts to see material minimum and maximum sizes for cutting and processing;
Please check the material info pages to find all critical specifications for your desired material, stock thickness, and applied services;
All objects are on the same layer;
All stray points, duplicate lines, empty objects and text areas have been removed;
No shapes have open contours;
All shapes have been united, combined or merged;
All text has been converted to outlines or paths;
Cut-out text (reversed text) has bridges or has been stencilized.

Start your first SendCutSend project today!

Upload your CAD design or use our parts builder and get a free instant quote on your custom laser cut parts, all delivered to your door in a matter of days.

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKUSO-440-8
Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..345″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.250″
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119″

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Passivated

Stainless Steel: 304, 316

SKUSO4-440-8
Thread Size440
Hole size in sheet (+0.003/-.0.000).166″
Minimum sheet thickness0.04″
Maximum sheet thickness.125″
Fastener material400 Stainless Steel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware..313″
Recommended panel materialStainless Steel
Coating typePassivated
Length.250″
304 Stainless Steel material ranges0.048″-0.125″
316 Stainless Steel material ranges0.060″-0.125″