Upload your part, choose a material that is eligible for bending services, check that the bending definitions are correct, save your definitions, and add the parts to your cart. You should see that bending services have been added for the line item.
Please ensure your STEP file contains a single, solid sheet metal body. We cannot accept multiple bodies stitched together / assemblies, or bodies with non-uniform thicknesses. Parts with bending services must have sheet metal rules set up using SendCutSend’s specifications.
Can’t add a service like bending/forming, countersinking, tapping, hardware insertion, deburring, anodizing, plating, or powder coating to your part after uploading your file to our website and selecting a material? There are a number of reasons why this might be the case. View the full FAQ to learn more.
At SendCutSend we can make boxes as long as your design meets our guidelines. Customers often create boxes with our CNC sheet metal and plastic bending service.
Need to know how to join lines on a common axis to create one bend in Fusion? Autodesk’s support forum has excellent guidance here: How to join sketch lines to single line in Fusion 360 To join collinear sketch lines in Fusion, from the Sketch tab you click MODIFY and choose Extend. This will
There are a couple ways to convert a sketch to sheet metal in Fusion 360. The most common methods are the Flange tool and Extrude, then Convert Body to Sheet Metal. Learn how to use them! If you start your design by drawing a solid rather than a sketch, then the shape will already
When you’re working on a bent design in Fusion 360, it seems there wouldn’t be a difference between the Flange and Bend sheet metal tools. Believe it or not, there is a significant difference between the two! The tool of choice depends on your preferred workflow and design goals. Please note, both tools require
Using the Flange tool to create bends in Fusion 360 is a great way to ensure your bent parts have the formed dimensions you need. Once your sheet metal rules are set up you shouldn’t have to worry about the math! Just let Fusion calculate for you. Using the Flange tool to add flanges
Using the Bend tool to add bends in Fusion 360 allows you to see how your bent part will look in 3D and check the formed dimensions. Here’s how! Using the Bend tool to add a bend 1. Create a sheet metal rule if needed If you haven’t already, create a sheet metal rule
When planning a bent part in Fusion 360, the first thing to do is create a sheet metal rule for your material of choice if you have not done so already. What are sheet metal rules? In 3D programs, sheet metal rules will include the information needed for the program to automatically calculate the
The maximum flange length for 4-sided box bends is 3.50″ if no hardware will be installed. If hardware will be installed, the maximum flange length is 3.00″. Please keep in mind that the base of any 4-sided box will need to meet our u-channel requirements (the base should be 2x as wide as the flange length).
If you uploaded a design file (DXF, DWG, STEP, STP, EPS, or Adobe Illustrator format) to our website and found that bend location lines in your file are not being recognized by our quoting system, we can help! Troubleshoot your file with these tips.
SendCutSend does not provide a custom bend radius for any bent parts since it is set for each material and thickness. Take a look at the material page for your chosen material to find the bend radius by thickness, or check out the bending specifications table at the bottom of our Bending Calculator page.
Per our bending guidelines, please enter bend definitions as measured from the outside of the bend. You can think of it as the number of degrees the flange is actually bent from a flat position. When you enter bend definitions before placing an order on our website, you should be able to see a 3D preview of your bent part to confirm the definitions are correct.
Bending, countersinking, and tapping services are performed before finishing services. Hardware is installed after anodizing and plating, but before powder coating. Parts with both hardware and powder coating services will have the hardware capped/plugged before being powder coated.
Simple, single bend parts will have a +/- 0.015” dimensional tolerance, bend to edge, while multi bend parts will have a +/- 0.030” dimensional tolerance, bend to edge. Each bend adds at least .015” tolerance. Bend angle tolerances will depend on whether the part is cut from sheet metal or plastic.
Everything you need to know to design for laser-cutting, CNC routing, bending, and tapping.
Everything from software-specific tutorials to material selection tips.
We have sheet metals, plastics, composites, and wood/boards for every project.
Min and Max part sizes for all our materials
We proudly use hardware by PEM
Aluminum: 5052, 6061, 7075 Steel: Mild, G30
| SKU | SO-440-8 |
| Thread Size | 4-40 x .250″ |
| Hole size in sheet (+0.003/-.0.000) | .168″ |
| Minimum sheet thickness | 0.040″ |
| Maximum sheet thickness | .125″ |
| Fastener material | Steel |
| Minimum distance hole C/L to edge | 0.230″ |
| When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. | .345″ |
| Recommended panel material | Steel/Aluminum |
| Coating type | Zinc |
| Length | .250″ |
| Aluminum material ranges (5052, 6061, 7075) | 0.040″-0.125″ |
| Steel material ranges (CRS, HRPO, HR) | 0.048″-0.119″ |
We proudly use hardware by PEM
Stainless Steel: 304, 316
| SKU | SO4-440-8 |
| Thread Size | 440 |
| Hole size in sheet (+0.003/-.0.000) | .166″ |
| Minimum sheet thickness | 0.04″ |
| Maximum sheet thickness | .125″ |
| Fastener material | 400 Stainless Steel |
| Minimum distance hole C/L to edge | 0.230″ |
| When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware. | .313″ |
| Recommended panel material | Stainless Steel |
| Coating type | Passivated |
| Length | .250″ |
| 304 Stainless Steel material ranges | 0.048″-0.125″ |
| 316 Stainless Steel material ranges | 0.060″-0.125″ |
