FAQ Category: File Setup

How to convert a sketch to sheet metal in Fusion 360?

There are a couple ways to convert a sketch to sheet metal in Fusion 360. The most common methods are the Flange tool and Extrude, then Convert Body to Sheet Metal. Learn how to use them! If you start your design by drawing a solid rather than a sketch, then the shape will already

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Should I use the Flange or Bend tool in Fusion?

When you’re working on a bent design in Fusion 360, it seems there wouldn’t be a difference between the Flange and Bend sheet metal tools.  Believe it or not, there is a significant difference between the two! The tool of choice depends on your preferred workflow and design goals.  Please note, both tools require

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How to use the Flange tool in Fusion 360?

Using the Flange tool to create bends in Fusion 360 is a great way to ensure your bent parts have the formed dimensions you need. Once your sheet metal rules are set up you shouldn’t have to worry about the math! Just let Fusion calculate for you.  Using the Flange tool to add flanges

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How to use the Bend tool in Fusion 360?

Using the Bend tool to add bends in Fusion 360 allows you to see how your bent part will look in 3D and check the formed dimensions. Here’s how! Using the Bend tool to add a bend 1. Create a sheet metal rule if needed If you haven’t already, create a sheet metal rule

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How to create a sheet metal rule in Fusion 360?

When planning a bent part in Fusion 360, the first thing to do is create a sheet metal rule for your material of choice if you have not done so already.  What are sheet metal rules? In 3D programs, sheet metal rules will include the information needed for the program to automatically calculate the

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How to get a custom quote?

If you upload your part file to our website and the overall part size exceeds the maximum size for instant quoting in that material, you’ll be prompted to submit a custom quote.

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What is the maximum flange length for 4-sided boxes?

The maximum flange length for 4-sided box bends is 3.50″ if no hardware will be installed. If hardware will be installed, the maximum flange length is 3.00″. Please keep in mind that the base of any 4-sided box will need to meet our u-channel requirements (the base should be 2x as wide as the flange length).

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Why aren’t my bend lines showing up?

If you uploaded a design file (DXF, DWG, STEP, STP, EPS, or Adobe Illustrator format) to our website and found that bend location lines in your file are not being recognized by our quoting system, we can help! Troubleshoot your file with these tips.

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Can I send you a PDF?

Have a PDF you’d like to send us to start an order? PDFs can’t be used for part design files or emailed to SendCutSend to create orders. Here, learn which file types we can accept and how to place an order. There are some common reasons why we’re sent PDF files. 1. You’d like

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How to change units in Fusion 360?

You may need to change units in Fusion 360 before exporting a DXF since files uploaded to SendCutSend’s website must be in either inches or millimeters. We cannot accept designs in centimeters (Fusion’s default unit). Read the full FAQ for instructions.

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Can I send you an .stl file?

We’re unable to accept STL files since we require either 2D vector files (DXF, DWG, EPS, or AI format) or specific 3D files (STEP or STP format) to quote and produce parts. Take a look at our tutorials for assistance exporting cut-ready files!

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Which side of my part will be the top?

When you upload your 2D vector file (DXF, DWG, EPS, or AI format) to our website, the orientation of your part as shown in the part preview will be considered the top side. This is most relevant for materials with distinct top and bottom sides. These include If you need parts in these materials

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Can you cut intricate designs?

If you have an intricate, delicate, or complex design, check to see that it meets our density guidelines. Here are some tips for designing successful parts: If your design is too delicate to produce, our applications team will place your order on hold and request that you revise. Take a look at our other

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Haven’t found what you’re looking for?

Check out our the resources below or contact us at support@sendcutsend.com

Guidelines

Everything you need to know to design for laser-cutting, CNC routing, bending, and tapping.

Tutorials

Everything from software-specific tutorials to material selection tips.

Materials

We have sheet metals, plastics, composites, and wood/boards for every project.

Part Sizes

Min and Max part sizes for all our materials

Start your first SendCutSend project today!

Upload your CAD design or use our parts builder and get a free instant quote on your custom laser cut parts, all delivered to your door in a matter of days.
No CAD File? No Problem! Send your sketch or template to our Design Services team. Starting at $49.

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKUSO-440-8
Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..345″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.250″
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119″

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Passivated

Stainless Steel: 304, 316

SKUSO4-440-8
Thread Size440
Hole size in sheet (+0.003/-.0.000).166″
Minimum sheet thickness0.04″
Maximum sheet thickness.125″
Fastener material400 Stainless Steel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware..313″
Recommended panel materialStainless Steel
Coating typePassivated
Length.250″
304 Stainless Steel material ranges0.048″-0.125″
316 Stainless Steel material ranges0.060″-0.125″