Sheet Metal Gauge Sizes

Comprehensive Sheet Metal Gauge Size Chart​

Reference this chart for part sizing in all our materials.

Before there was a way to use physical measurements, gauge size charts were used to describe the thickness of sheet metal materials. However, gauge thickness is dependent on the density of the material, which means that different materials use different gauge charts.

At SendCutSend we provide all of our material options in imperial and metric systems so there’s no confusion on what size material you’re ordering. However, it’s still valuable to understand the different gauge sizes.

Check out the video below to learn more about gauge thickness and reference the following gauge charts to see what materials we have in stock.

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Comprehensive Gauge Size Charts

Aluminum Gauge Chart

Gauge
Number
Inches (approx)MM (approx)Nearest thickness in stock at SendCutSend
7.14433.665 
8.12853.2645052 Aluminum
6061 Aluminum
7075 Aluminum
9.11442.906 
10.10192.5885052 Aluminum
11.090742.3055052 Aluminum
12.080812.0535052 Aluminum
6061 Aluminum
14.064081.6285052 Aluminum
6061 Aluminum
16.050821.291 
18.040301.0245052 Aluminum
6061 Aluminum
20.03196.812 
22.02535.644 
24.02010.511 
26.01594.405 

Brass Gauge Chart

Gauge
Number
Inches (approx)MM (approx)Nearest thickness in stock at SendCutSend
7.14433.665 
8.12853.264In stock
9.11442.906 
10.10192.588 
11.090742.305 
12.080812.053 
14.064081.628In stock
16.050821.291 
18.040301.024In stock
20.03196.812 
22.02535.644 
24.02010.511 
26.01594.405 
28.01264.321 
30.01003.255 

Copper Gauge Chart

Gauge
Number
Inches (approx)MM (approx)Nearest thickness in stock at SendCutSend
7.1804.572In stock
8.1654.191 
9.1483.759 
10.1343.404 
11.1203.048In stock
12.1092.769 
14.0832.108 
16.0651.651In stock
18.0491.245In stock
20.035.889 
22.028.711 
24.022.559 
26.018.457 
28.014.356 
30.012.305 

Mild Steel Gauge Chart

Gauge
Number
Inches (approx)MM (approx)Nearest thickness in stock at SendCutSend
7.17934.554 
8.16444.175 
9.14953.797 
10.13453.416In stock
1111963.038In stock
12.10462.656In stock
14.07471.897In stock
16.05981.518In stock
18.04781.214In stock
20.0359.911 
22.0299.759In stock
24.0239.607 
26.0179.454 
28.0149.378 

Stainless Steel Gauge Chart

Gauge
Number
Inches (approx)MM (approx)Nearest thickness in stock at SendCutSend
8.171874.365 
9.156253.968 
10.140623.571 
11.1253.175Stainless Steel 304
Stainless Steel 316
12.109372.778Stainless Steel 304
14.078121.984Stainless Steel 304
16.06251.587Stainless Steel 304
Stainless Steel 316
18.0501.270Stainless Steel 304
20.0375.9525 
22.03125.7937Stainless Steel 304
24.025.635 

We proudly use hardware by PEM

Flush stud, M8 x 1.25, .472" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild

SKUFH-M8-12
Thread SizeM8 x 1.25
Hole size in sheet (+0.003/-.0.000).315″
Minimum sheet thickness0.094″
Maximum sheet thickness.347″
Fastener materialSteel
Minimum distance hole C/L to edge or bend.378″
Minimum distance between two of the same hardware (CL to CL).567″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.472″
Aluminum material ranges (5052, 6061, 7075)0.100″-0.250″
Steel material ranges (CRS, HRPO, HR)0.104″-0.250″

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We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKUSO-440-8
Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge or bend.250″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..345″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.250″
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119″

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Passivated

Stainless Steel: 304, 316

SKUSO4-440-8
Thread Size440
Hole size in sheet (+0.003/-.0.000).166″
Minimum sheet thickness0.04″
Maximum sheet thickness.125″
Fastener material400 Stainless Steel
Minimum distance hole C/L to edge or bend.250″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware..313″
Recommended panel materialStainless Steel
Coating typePassivated
Length.250″
304 Stainless Steel material ranges0.048″-0.125″
316 Stainless Steel material ranges0.060″-0.125″