SendCutSend offers 2024 T3 aluminum for your custom laser cut parts

Laser Cut 2024 T3 Aluminum

Laser cut 2024 T3 Aluminum is one of the strongest materials we offer here at SendCutSend. With unmatched tensile strength, 2024 T3 Aluminum is the best alloy for projects that require the highest structural integrity and robustness.

Starting from $29

Custom laser cut 2024 aluminum parts from SendCutSend
SendCutSend can laser cut and bend 2024 aluminum

What is 2024 T3 Aluminum?

Outranking other aluminum series in yield strength, elasticity, fatigue strength, and hardness, 2024 T3 aluminum can withstand stress and high-impact environments better than most materials. What it lacks in corrosion resistance it makes up for in durability and resilience.

Strength

Corrosion Resistance

Weldability

Toughness

Formability

Machinability

Heat Treating

Strength-to-Weight Ratio

What can you make with 2024 T3 Aluminum?

Unlike our other aluminum alloys, 2024 aluminum is alloyed with copper, which is what sets it apart in tensile strength. This unique combination of materials and its resulting capabilities lends laser cut 2024 aluminum to structural, construction, aerospace, and automotive applications.

We recommend our 2024 aluminum for products where strength is of the highest concern. Keep reading for more information regarding the design considerations for laser cut 2024 T3 aluminum.

Part cut from 2024 T3 aluminum sheet metal

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Get started with instant pricing!

Material Details

.025" 2024 T3 Aluminum

Available Services

Material Details & Specifications

.025″ GENERAL DETAILS
Gauge 24
Thickness Tolerance Positive  .003″
Thickness Tolerance Negative .003″
Top/Bottom Finish Identical both sides
Sourced from USA
LASER CUTTING SPECIFICATIONS
Cutting Process Fiber Laser
Cut Tolerance +/- .005″
Max Part Size 44″ x 30″
Min Part Size .25″ x .375″
Min Hole Size .015″
Min Bridge Size .015″
Min Hole to Edge Size .008″
Tab and Slot Tolerance .010″
BENDING SPECIFICATIONS
Min Bend Part Size .375″ x 1.5″
Max Bending Flat Part Size 44″ x 30″
Max Bend Length 44″
Min Flange Length (Before Bend/Flat Pattern) 90° or less (obtuse) .255″
Min Flange Length (After Bend) 90° or less (obtuse) .282″
Die Width .472″
Effective Bend Radius @ 90° .070″
Max Bend Angle 130°
Bend Deduction @ 90° .0535″
K Factor .36
Minimum Joggle BL2BL @90 Max Flange .283″
Maximum Joggle @90 Max Flange 3.750″
Bend Relief Depth .115″
2024 PROPERTIES
Density 190 lb/ft^3
Material Composition Aluminum (Al): 90.7 – 94.7 Copper (Cu): 3.8 – 4.9 Magnesium (Mg): 1.2 – 1.8 Manganese (Mn): 0.3 – 0.9 Silicon (Si): 0 – 0.5 Iron (Fe): 0 – 0.5 Zinc (Zn): 0 – 0.25 Zirconium (Zr): 0 – 0.2 Titanium (Ti): 0 – 0.15 Chromium (Cr): 0 – 0.1 Residuals: 0 – 0.15
Tensile Strength (Ultimate) 69 ksi
Tensile Strength (Yield) 47 ksi
Shear Strength 41 ksi
Shear Modulus 3900 ksi
Fatigue Strength 20 ksi
Brinell Hardness 120
Elongation at Break 15%
Elastic Modulus 10000 ksi
Poisson’s Ratio .33
Thermal Conductivity 70 BTU/h-ft-°F
Melting Point 930°F
Magnetic No

.64mm 2024 T3 Aluminum

Available Services

Material Details & Specifications

.64mm GENERAL DETAILS
Gauge 24
Thickness Tolerance Positive .076mm
Thickness Tolerance Negative .076mm
Top/Bottom Finish Identical both sides
Sourced from USA
LASER CUTTING SPECIFICATIONS
Cutting Process Fiber Laser
Cut Tolerance +/- .127mm
Max Part Size 1117.6 x 762mm
Min Part Size 6.35 x 9.5mm
Min Hole Size .38mm
Min Bridge Size .38mm
Min Hole to Edge Size .2mm
Tab and Slot Tolerance .254mm
BENDING SPECIFICATIONS
Min Bend Part Size 9.53 x 38.1mm
Max Bending Flat Part Size 1117.6 x 762mm
Max Bend Length 1117.6mm
Min Flange Length (Before Bend/Flat Pattern) 6.48mm
Min Flange Length (After Bend) 7.67mm
Die Width 12.0mm
Effective Bend Radius @ 90° 1.78mm
Max Bend Angle 130°
Bend Deduction @ 90° 1.36mm
K Factor .36
Minimum Joggle BL2BL @90 Max Flange 7.2mm
Maximum Joggle @90 Max Flange 95.25mm
Bend Relief Depth 2.92mm
2024 PROPERTIES
Density 190 lb/ft^3
Material Composition Aluminum (Al): 90.7 – 94.7 Copper (Cu): 3.8 – 4.9 Magnesium (Mg): 1.2 – 1.8 Manganese (Mn): 0.3 – 0.9 Silicon (Si): 0 – 0.5 Iron (Fe): 0 – 0.5 Zinc (Zn): 0 – 0.25 Zirconium (Zr): 0 – 0.2 Titanium (Ti): 0 – 0.15 Chromium (Cr): 0 – 0.1 Residuals: 0 – 0.15
Tensile Strength (Ultimate) 69 ksi
Tensile Strength (Yield) 47 ksi
Shear Strength 41 ksi
Shear Modulus 3900 ksi
Fatigue Strength 20 ksi
Brinell Hardness 120
Elongation at Break 15%
Elastic Modulus 10000 ksi
Poisson’s Ratio .33
Thermal Conductivity 70 BTU/h-ft-°F
Melting Point 930°F
Magnetic No

Our laser cut aluminum is guaranteed

We guarantee awesome quality parts. If you’re not 100% happy, we’ll give you a refund or remake on the spot – no questions, no hassle.

SendCutSend offers a money-back guarantee when you order your custom laser cut aluminum parts

Start your first SendCutSend project today!

Upload your CAD design or use our parts builder and get instant pricing on your custom laser cut parts, all delivered to your door in a matter of days.
No CAD File? No Problem! Send your sketch or template to our Design Services team. Starting at $49.

We proudly use hardware by PEM

Flush stud, M8 x 1.25, .472" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild

SKUFH-M8-12
Thread SizeM8 x 1.25
Hole size in sheet (+0.003/-.0.000).315″
Minimum sheet thickness0.094″
Maximum sheet thickness.347″
Fastener materialSteel
Minimum distance hole C/L to edge0.378″
Minimum distance between two of the same hardware.567″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.472″
Aluminum material ranges (5052, 6061, 7075)0.100″-0.250″
Steel material ranges (CRS, HRPO, HR)0.104″-0.250″

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We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKUSO-440-8
Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..345″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.250″
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119″

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Passivated

Stainless Steel: 304, 316

SKUSO4-440-8
Thread Size440
Hole size in sheet (+0.003/-.0.000).166″
Minimum sheet thickness0.04″
Maximum sheet thickness.125″
Fastener material400 Stainless Steel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. Example shown with x2 of the same hardware..313″
Recommended panel materialStainless Steel
Coating typePassivated
Length.250″
304 Stainless Steel material ranges0.048″-0.125″
316 Stainless Steel material ranges0.060″-0.125″