Laser Cut 2024 T3 Aluminum

Laser cut 2024 T3 Aluminum is one of the strongest materials we offer here at SendCutSend. With unmatched tensile strength, 2024 T3 Aluminum is the best alloy for projects that require the highest structural integrity and robustness.

Starting from $29

Impact Resistant
Super Strong

Laser cut 2024 T3 aluminum

Outranking other aluminum series in yield strength, elasticity, fatigue strength, and hardness, 2024 T3 aluminum can withstand stress and high impact environments better than most materials. What it lacks in corrosion resistance it makes up for in durability and resilience.


Unlike our other aluminum alloys, 2024 aluminum is alloyed with copper, which is what sets it apart in tensile strength. This unique combination of materials and its resulting capabilities lends laser cut 2024 aluminum to structural, construction, aerospace, and automotive applications.

We recommend our 2024 aluminum for products where strength is of highest concern. Keep reading for more information regarding the design considerations for laser cut 2024 T3 aluminum.

Image of laser cut 6061 aluminum parts on a white background

Material Details

Advertised Thickness .025″ | .64mm
Gauge 24
Thickness Tolerance Positive  .003″
Thickness Tolerance Negative .003″
Cutting Process Fiber Laser
Cut Tolerance +/- .005″
Available Operations
Deburring No
Bending No
Countersinking No
Tapping No
Anodizing No
Plating No
Powder Coating No
Hardware No
Design Considerations
Max Part Size 44″ x 30″
Min Part Size .25″ x .375″
Min Hole Size .015″
Min Bridge Size .015″
Tab and Slot Tolerance .010″
Density 190 lb/ft^3
Material Composition Aluminum (Al): 90.7 – 94.7 Copper (Cu): 3.8 – 4.9 Magnesium (Mg): 1.2 – 1.8 Manganese (Mn): 0.3 – 0.9 Silicon (Si): 0 – 0.5 Iron (Fe): 0 – 0.5 Zinc (Zn): 0 – 0.25 Zirconium (Zr): 0 – 0.2 Titanium (Ti): 0 – 0.15 Chromium (Cr): 0 – 0.1 Residuals: 0 – 0.15
Tensile Strength (Ultimate) 69 ksi
Tensile Strength (Yield) 47 ksi
Shear Strength 41 ksi
Shear Modulus 3900 ksi
Fatigue Strength 20 ksi
Brinell Hardness 120
Elongation at Break 15%
Elastic Modulus 10000 ksi
Poisson’s Ratio .33
Thermal Conductivity 70 BTU/h-ft-°F
Melting Point 930°F
Magnetic No

Common Uses

  • Aircraft fittings
  • Gears and shafts
  • Clock parts
  • Computer parts
  • Couplings
  • Hydraulic valve bodies
  • Fastening devices
  • Munitions
  • And so much more!

Our laser cut aluminum is guaranteed

We guarantee awesome quality parts. If you’re not 100% happy, we’ll give you a refund or remake on the spot – no questions, no hassle.

Material Charts and Guidelines

Min/Max Part Sizes


Processing Min/Max Part Sizes


Density Guidelines


Design Guidelines


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