Laser Cut 2024 T3 Aluminum

Laser cut 2024 T3 Aluminum is one of the strongest materials we offer here at SendCutSend. With unmatched tensile strength, 2024 T3 Aluminum is the best alloy for projects that require the highest structural integrity and robustness.

Starting from $29

Custom laser cut parts from 2024 aluminum
Impact Resistant
Super Strong
A stack of custom laser cut aluminum parts

Laser cut 2024 T3 aluminum

Outranking other aluminum series in yield strength, elasticity, fatigue strength, and hardness, 2024 T3 aluminum can withstand stress and high impact environments better than most materials. What it lacks in corrosion resistance it makes up for in durability and resilience.


Used in a variety of applications

Unlike our other aluminum alloys, 2024 aluminum is alloyed with copper, which is what sets it apart in tensile strength. This unique combination of materials and its resulting capabilities lends laser cut 2024 aluminum to structural, construction, aerospace, and automotive applications.

We recommend our 2024 aluminum for products where strength is of highest concern. Keep reading for more information regarding the design considerations for laser cut 2024 T3 aluminum.

Laser cut and deburred aluminum parts

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Material Details

.025″ 2024 Aluminum

Advertised Thickness.025″
Thickness Tolerance Positive .003″
Thickness Tolerance Negative.003″
Cutting ProcessFiber Laser
Cut Tolerance +/-.005″
Available Operations
Powder CoatingNo
Design Considerations
Max Part Size44″ x 30″
Min Part Size.25″ x .375″
Min Hole Size.015″
Min Bridge Size.015″
Min Hole to Edge Size.008″
Tab and Slot Tolerance


Min Bend Part Size.375″ x 1.5″
Max Bending Flat Part Size44″ x 30″
Max Bend Length44″
Min Flange Length (Before Bend/Flat Pattern)
90° or less (obtuse)
Min Flange Length (After Bend)
90° or less (obtuse)
Die Width.472″
Effective Bend Radius @ 90°.070″
Max Bend Angle130°
Bend Deduction @ 90°.0535″
K Factor.36
Minimum Joggle BL2BL @90 Max Flange.283″
Maximum Joggle @90 Max Flange3.750″
Bend Relief Depth.115″
Density190 lb/ft^3
Material CompositionAluminum (Al): 90.7 – 94.7
Copper (Cu): 3.8 – 4.9
Magnesium (Mg): 1.2 – 1.8
Manganese (Mn): 0.3 – 0.9
Silicon (Si): 0 – 0.5
Iron (Fe): 0 – 0.5
Zinc (Zn): 0 – 0.25
Zirconium (Zr): 0 – 0.2
Titanium (Ti): 0 – 0.15
Chromium (Cr): 0 – 0.1
Residuals: 0 – 0.15
Tensile Strength (Ultimate)69 ksi
Tensile Strength (Yield)47 ksi
Shear Strength41 ksi
Shear Modulus3900 ksi
Fatigue Strength20 ksi
Brinell Hardness120
Elongation at Break15%
Elastic Modulus10000 ksi
Poisson’s Ratio.33
Thermal Conductivity70 BTU/h-ft-°F
Melting Point930°F

Our laser cut aluminum is guaranteed

We guarantee awesome quality parts. If you’re not 100% happy, we’ll give you a refund or remake on the spot – no questions, no hassle.

SendCutSend offers a money-back guarantee when you order your custom laser cut aluminum parts

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We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..314″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119″