Laser Cut 2024 T3 Aluminum

Laser cut 2024 T3 Aluminum is one of the strongest materials we offer here at SendCutSend. With unmatched tensile strength, 2024 T3 Aluminum is the best alloy for projects that require the highest structural integrity and robustness.

Starting from $29

Impact Resistant
Super Strong

Laser cut 2024 T3 aluminum

Outranking other aluminum series in yield strength, elasticity, fatigue strength, and hardness, 2024 T3 aluminum can withstand stress and high impact environments better than most materials. What it lacks in corrosion resistance it makes up for in durability and resilience.


Used in a variety of applications

Unlike our other aluminum alloys, 2024 aluminum is alloyed with copper, which is what sets it apart in tensile strength. This unique combination of materials and its resulting capabilities lends laser cut 2024 aluminum to structural, construction, aerospace, and automotive applications.

We recommend our 2024 aluminum for products where strength is of highest concern. Keep reading for more information regarding the design considerations for laser cut 2024 T3 aluminum.

  • Aircraft Fittings

  • Gears and Shafts

  • Clock Parts

  • Computer Parts

  • Couplings

  • Hydraulic Valve Bodies

  • Fastening Devices

  • Munitions

  • And so much more!

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Material Details

.025″ 2024 Aluminum

Advertised Thickness.025″
Thickness Tolerance Positive .003″
Thickness Tolerance Negative.003″
Cutting ProcessFiber Laser
Cut Tolerance +/-.005″
Available Operations
Powder CoatingNo
Design Considerations
Max Part Size44″ x 30″
Min Part Size.25″ x .375″
Min Hole Size.015″
Min Bridge Size.015″
Min Hole to Edge Size.008″
Tab and Slot Tolerance


Density190 lb/ft^3
Material CompositionAluminum (Al): 90.7 – 94.7
Copper (Cu): 3.8 – 4.9
Magnesium (Mg): 1.2 – 1.8
Manganese (Mn): 0.3 – 0.9
Silicon (Si): 0 – 0.5
Iron (Fe): 0 – 0.5
Zinc (Zn): 0 – 0.25
Zirconium (Zr): 0 – 0.2
Titanium (Ti): 0 – 0.15
Chromium (Cr): 0 – 0.1
Residuals: 0 – 0.15
Tensile Strength (Ultimate)69 ksi
Tensile Strength (Yield)47 ksi
Shear Strength41 ksi
Shear Modulus3900 ksi
Fatigue Strength20 ksi
Brinell Hardness120
Elongation at Break15%
Elastic Modulus10000 ksi
Poisson’s Ratio.33
Thermal Conductivity70 BTU/h-ft-°F
Melting Point930°F

Our laser cut aluminum is guaranteed

We guarantee awesome quality parts. If you’re not 100% happy, we’ll give you a refund or remake on the spot – no questions, no hassle.

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Upload your CAD design or use our parts builder and get a free instant quote on your custom laser cut parts, all delivered to your door in a matter of days.

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

SKU SO-440-8
Thread Size 4-40 x .250″
Hole size in sheet (+0.003/-.0.000) .168″
Minimum sheet thickness 0.040″
Maximum sheet thickness .125″
Fastener material Steel
Minimum distance hole C/L to edge 0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole. .345″
Recommended panel material Steel/Aluminum
Coating type Zinc
Length .250″
Aluminum material ranges (5052, 6061, 7075) 0.040″-0.125″
Steel material ranges (CRS, HRPO, HR) 0.048″-0.119″