Custom Cut Aluminum Sheet Metal

Get sheet metal CNC Aluminum parts in a variety of alloys ranging from .025” – .500” thickness. 

Get started with a free instant quote using our parts builder!

Upload a CAD file for a free instant quote!

Get Custom Aluminum Parts in 3 Easy Steps

Upload your design

Upload your CAD file

Get an instant laser-cutting quote

Get an instant quote

Prices include materials, cutting,
deburring and free shipping
anywhere in the USA, $19 to Canada

Standard orders out the door in 2-4 days or less

1-3 day shipping
on all standard orders

Upload your design

Build your part or upload a CAD file

Get an instant laser-cutting quote

Get an instant quote

Standard orders are out the door in 2-4 days

No CAD File? No Problem! Send your sketch or template to our Design Services team.

$29

minimum order

from

$29

+ free shipping!

Affordable pricing and free shipping!

Our minimum order amount is $29, with free 3-5 day shipping on most orders. Pricing is based on the selected material, material thickness, part size, and design density. Upload your file to get an instant quote.

Four aluminum alloys for your project

Corrosion resistant, machinable, strong and rust free, SendCutSend offers several aluminum alloys for custom CNC aluminum parts.

Strength

Weldability

Corrosion Resistance

Toughness

Formability

Machinability

Heat Treating

Strength-to-Weight Ratio

Available Thicknesses

.025”

.040” – .500”

.040” – .500”

.125”, .190”, .250”

SendCutSend offers 2024 T3 aluminum for your custom laser cut parts

2024 T3 Aluminum

Strength

Weldability

Corrosion Resistance

Toughness

Formability

Machinability

Heat Treating

Strength-to-Weight Ratio

Available Thicknesses

.025"

5052 H32 Aluminum

Strength

Weldability

Corrosion Resistance

Toughness

Formability

Machinability

Heat Treating

Strength-to-Weight Ratio

Available Thicknesses

.040” – .500”

6061 T6 Aluminum laser cut by SendCutSend

6061 T6 Aluminum

Strength

Weldability

Corrosion Resistance

Toughness

Formability

Machinability

Heat Treating

Strength-to-Weight Ratio

Available Thicknesses

.040” – .500”

SendCutSend offers 7065 T6 aluminum for your custom laser cut parts

7075 T6 Aluminum

Strength

Weldability

Corrosion Resistance

Toughness

Formability

Machinability

Heat Treating

Strength-to-Weight Ratio

Available Thicknesses

.125”, .190”, .250”

SendCutSend is trusted by businesses, manufacturers, engineers, and makers alike

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We couldn’t do it without our customers

We’re proud to be on the Inc. 5000 Fastest Growing Private Companies list. Thanks to our amazing customers and rock star team for enabling us to grow this fast. Keep creating!

Full Assembly parts from SendCutSend

Use our full range of services to complete your aluminum parts

Choose from a full range of services to cover all your project needs

Complete your custom CNC aluminum parts with additional services ranging from bending,  and powder coating to tapping, hardware and more.
Laser, Water Jet and CNC cutting services from sendcutsend.com

Cutting Services

We offer custom laser cutting, waterjet cutting, and CNC routing. We’ll cut your parts with the method best suited for your material.

Bending & Forming

Add dimension to your projects with our precision CNC bending services.

Tapping and Countersinking Services from SendCutSend

Countersinking & Tapping

Quickly and easily add threading to your parts, or allow hardware to sit flush.

Hardware Insertion from SendCutSent

Hardware Insertion

Select from our catalog of PEM press-fit hardware to add nuts, studs, and standoffs.

Anodizing Services froo SendCutSend
SendCutSend offers bending and anodizing for your laser cut 5052 aluminum parts

Anodizing

We offer Class II anodizing services to add durability and character to your laser cut parts.

Nickel and Zinc sheet metal plating for your SendCutSend parts

Plating

Increase rust prevention, wear resistance, and strength with zinc and nickel plating.

Online Powder Coating sevices from SendCutSend

Powder Coating

Give your laser cut parts a bold, long-lasting finish and protective layer in one of 7 colors

Tumbling for sendcutsend.com laser cut parts

Tumbling

Reduce the surface blemishes and handling scratches found in raw materials.

Deburring is included FREE on orders with eligible materials!

Fast turn-arounds are only the begininng

Aluminum parts delivered to you quickly and secure

Yes, we are laser-fast, but we’re also secure, and offer 100% money-back guarantee on all our parts. You’re in good hands with us.

Top notch customer service

Our educated and friendly team is here to answer your questions and assist you in getting the best parts possible.

Made in the USA

We make everything at our facilities in Reno, Nevada and Paris, Kentucky. From cutting, bending, and finishing to software engineering and customer support, your parts are truly made in the USA.

Guaranteed quality

All our services come guaranteed. If you’re not 100% happy with your parts, we’ll give you a refund or remake on the spot.

Secure and confidential

We know your designs are valuable. Your files are 100% secure in our system.

SendCutSend's online part builder

No CAD file? We can help.

If you don’t have a DXF file for laser cutting, no problem! Our fully customizable laser cutting templates allow you to select, customize, and order a variety of parts from simple brackets to house numbers in a matter of minutes.

Have a detailed sketch or a cardboard template? Send it to our Design Services team. We can create a CAD file to add to your cart.

Additional available materials

In addition to aluminum, we have 165+ in stock materials available for you

Start your first SendCutSend project today!

Upload your CAD design or use our parts builder and get a free instant quote on your custom laser cut parts, all delivered to your door in a matter of days.
No CAD File? No Problem! Send your sketch or template to our Design Services team. Starting at $49.

We proudly use hardware by PEM

Flush stud, M8 x 1.25, .472" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild

SKUFH-M8-12
Thread SizeM8 x 1.25
Hole size in sheet (+0.003/-.0.000).315″
Minimum sheet thickness0.094″
Maximum sheet thickness.347″
Fastener materialSteel
Minimum distance hole C/L to edge0.378″
Minimum distance between two of the same hardware.567″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.472″
Aluminum material ranges (5052, 6061, 7075)0.100″-0.250″
Steel material ranges (CRS, HRPO, HR)0.104″-0.250″

Get an Instant Quote for Waterjet Cutting

We proudly use hardware by PEM

Flush Standoff, 4-40, .250" Zinc plus Clear Chromate

Aluminum: 5052, 6061, 7075 Steel: Mild, G30

SKUSO-440-8
Thread Size4-40 x .250″
Hole size in sheet (+0.003/-.0.000).168″
Minimum sheet thickness0.040″
Maximum sheet thickness.125″
Fastener materialSteel
Minimum distance hole C/L to edge0.230″
When determining the distance between two or more fasteners, you can calculate the distance by the formula, C/L to edge + 1/2 the diameter of the second mounting hole..345″
Recommended panel materialSteel/Aluminum
Coating typeZinc
Length.250″
Aluminum material ranges (5052, 6061, 7075)0.040″-0.125″
Steel material ranges (CRS, HRPO, HR)0.048″-0.119