Polyethylene Foam

Polyethylene Foam combines lightweight durability with superior cushioning, impact resistance, and moisture protection. It’s the go-to material for tool organization, equipment padding, and custom protective inserts.

Polyethylene Foam size and thickness options

Min/max sizes for cutting:

Instant quote
A: 1” x 1”
B: 23″ x 47″

Available Thicknesses:

0.875″ (22.23mm)
1.125″ (28.58mm)
2.250″ (57.15mm)

Polyethylene Foam material details and specifications

.875" Polyethylene Foam

Material Details & Specifications

1.125" Polyethylene Foam

Material Details & Specifications

2.250" Polyethylene Foam

Material Details & Specifications

22.23mm Polyethylene Foam

Material Details & Specifications

28.58mm Polyethylene Foam

Material Details & Specifications

57.15mm Polyethylene Foam

Material Details & Specifications

Get started with instant pricing with a sample file!

Get started with instant pricing!

Polyethylene Foam feature chart

Strength

Corrosion Resistance

Weldability

Toughness

Formability

Machinability

Heat Treating

Strength-to-Weight Ratio

Polyethylene Foam is great for packaging. a Perfect tool control foam, use it in your tool box or around the garage. Get your custom waterjet cut foam from from SendCutSend today

What is Polyethylene Foam?

Polyethylene Foam is a lightweight, closed-cell thermoplastic material that combines durability, flexibility, and excellent resistance to impact, moisture, and chemicals. Easy to cut and machine into complex shapes, it’s ideal for projects that require reliable cushioning, insulation, or sealing. From tool organization to protective inserts and equipment padding, Polyethylene Foam offers a versatile, cost-effective way to add both protection and functionality.

What can you make with Polyethylene Foam parts?

SendCutSend’s polyethylene foam is perfect for projects that require lightweight cushioning, moisture resistance, and impact absorption.

Our laser cut Polyethylene Foam is guaranteed

We guarantee awesome quality parts. If you’re not 100% happy, we’ll give you a refund or remake on the spot – no questions, no hassle.

SendCutsend offers custom waterjet cutting for polyethylene foam, a lean manufacturing foam used in a variation of applications. Shadow board foam, dampeners, packing and more.

Start your first SendCutSend project today!

Upload your CAD design, or try one of our customizable part templates to get instant pricing on your custom laser cut parts. All delivered to your door in a matter of days.

Polyethylene Foam FAQs

SendCutSend offers Polyethylene Foam in three thickness options: 0.875”, 1.125”, and 2.250”

When working with Polyethylene Foam at SendCutSend, there are specific size and thickness parameters to keep in mind. For instant pricing, the smallest part size available is 1” x 1”, while the largest part supported is 23”x 47.”

Polyethylene Foam is cut on the waterjet and is not eligible for any secondary services.